Manufacturing of Charcoal Facewash Project Report addresses all areas of the Face Wash Manufacturing business, from analyzing the Face Wash market to validating the availability of numerous necessities such as Face Wash machinery and raw materials to predicting the Face Wash Manufacturing financial requirements. The report’s scope includes evaluating the market potential for Face Wash Manufacturing, negotiating with collaborators, making investment decisions, and planning corporate diversification, among other things, in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw materials, formulating the cash flow statement, and projecting the balance sheet, among other things.
Table of Contents
- 1 Charcoal Facewash Project – Overview
- 2 Why Buy and Download Charcoal Facewash Project Report?
- 3 Charcoal Face Wash formulation
- 4 The market potential for Charcoal Facewash
- 5 Industrial Scenario
- 6 Products Used
- 7 Setup and Machines for a Face Wash Manufacturing Plant
- 8 List of Topics covered in Project Report of Charcoal Facewash
- 9 Start Charcoal Face Wash Manufacturing process
Charcoal Facewash Project – Overview
Soaps, often known as face washes, are fatty acid salts that are used to clean the body. The soap in the face wash dissolves particles and filth, which are subsequently washed away from the surface. They also destroy the bacteria by disorganizing the lipid bilayer in their membranes and denaturing their proteins. Oils are also emulsified, allowing them to be transported away by running water. They’re made by putting a base on fats or oils.
A face wash is gentler than soap since it is designed specifically for the face, which has more sensitive skin than the rest of the body. Soap is alkaline, however, our skin has an acidic pH, which can take moisture from our skin and cause it to become dry. The face wash, on the other hand, uses softer surfactants rather than strong bases, which means it doesn’t modify the pH of the skin as much, keeping it soft. Furthermore, the inclusion of humectants in the face washes aids in moisture. While the major ingredients in a face wash are surfactants, foam boosters, thickeners, and other similar compounds, some “special ingredients” are added to further enhance their capabilities.
Activated charcoal is one such ingredient that improves the face wash’s cleansing abilities. Activated charcoal is a fine, black, odorless powder created by superheating carbon sources in the absence of oxygen. Bamboo, coconut husk, yellow peat, coir, lignite, coal, and petroleum pitch are some of the materials used to make activated charcoal. It’s called “active” because the carbon has been treated to have small, low-volume pores, increasing the surface area accessible for adsorption or chemical reactions. The word “Active” is occasionally used instead of “Activated.”
Why Buy and Download Charcoal Facewash Project Report?
The Project Report of the Manufacturing Plant of Charcoal Facewash must be purchased and downloaded in PDF format for the following reasons.
- Helps the investor to make an investment decision in the Charcoal Face Wash manufacturing business.
- Makes the entrepreneur aware of the various aspects of the Charcoal Face Wash business.
- Helps in understanding the Charcoal Face Wash manufacturing process.
- Serves as a sample report to prepare project reports for other purposes.
Charcoal Face Wash formulation
Anti-pollution, anti-toxin, and anti-dirt body and face washes. CARBOPOL®* AQUA SF-1 polymer suspends microscopic black beads with activated charcoal, which helps to trap pollutants, toxins, grime, and contaminants in the formulation. The skin feels cleaner and fresher thanks to the utilization of MERQUATTM* 3330PR polymer, HYDRAMOLTM* TGL ester, LIPOMOISTTM* 2013 molecular film, and ACTIPHYTETM* Grapefruit PH.
- Silicone Rectangle Mold with 12 Bars
- Castor Oil, 1.8 oz (5 percent )
- Coconut Oil, 9 oz (25 percent )
- Olive Oil, 14.4 oz (40 percent )
- Palm Oil, 9 oz (25 percent )
- Tamanu Oil, 1.8 oz (5 percent )
- Sodium Hydroxide Lye, 5.1 oz
- Distilled Water (10.1 oz) (15 percent water discount)
- Tea Tree Essential Oil, 1.7 oz
- Activated Charcoal, 2 tbsp.
The market potential for Charcoal Facewash
The global activated charcoal market size is estimated at 4.2 billion in 2018 and was expected to grow at a CAGR of 4% in the forecast period of 2020-2025, while liquid soaps were likely to rise at a CAGR of 4%.
People all over the world are becoming more concerned about their health and cleanliness, which is driving the market. Furthermore, improving living standards and disposable cash are causing consumers to seek more aesthetically appealing and promising items that contain beneficial substances such as Activated Charcoal. The promotion of the improved items has also aided the growth of the products.
The Charcoal-based skin care products market is headed by the leading industries: Guangzhou Zuofun Cosmetics Co. Limited, BuyWOW, Clinique, Biocrown Biotechnology Co. Limited, L’Oréal, Pond’s, Biore, Nature’s Organic, Oxyglow Cosmetics, Olay, and Boscia, as well as several others.
The Himalayas, Hindustan Unilever, Proctor & Gamble India, Godrej Consumers Products Ltd., and others are among India’s biggest face wash manufacturers. Product creation is a major technique used by the most successful businesses. In order to satisfy their consumer base, businesses are developing new and promising products that claim to make skin glow, remove excess oil, clear acne, and so on.
The major advantage of using a Charcoal-based product, or the main reason for including it in the product, is to remove toxins, dirt, grime, and microorganisms. However, by combining it with other ingredients in face and body wash products, companies promise customers additional benefits in addition to those listed above.
The charcoal face wash contains activated charcoal, the Activated charcoal face wash absorbs toxins, filth, grime, and oil from the face while also killing microorganisms. The face wash’s surfactants lower the surface tension between the skin and the water. Water has high surface tension and falls as a bead on whatever surface it comes into contact with. This decreases the cleansing ability of water by slowing its wetting ability. The surface tension of the liquid soap is reduced, allowing it to soak the face and adequately clean the surface. Surfactants also loosen and emulsify dirt and debris, allowing it to be dispersed in water and washed away.
Also Read: Nail Polish Manufacturing Business Plan
Setup and Machines for a Face Wash Manufacturing Plant
A small-scale enterprise can be started with as little as 2000 square feet of area. You’ll need space for storage and administrative work in addition to the production area. Before deciding on a location, double-check it. You’ll need electricity, plenty of water, and a strong drainage system. You’ll also need to set up a laboratory for testing and quality control.
The following are some of the most essential machines.
- Jacketed stainless steel vessel with stirrer and speed control.
- Bottle filling machine that is semi-automatic.
- LLDPE storage tanks.
- Miscellaneous tools and equipment.
- Pump that circulates water.
- Equipment for testing and laboratories.
Detailed information about the machinery and equipment required to manufacture Charcoal Facewash is available in our project report. You can study by purchasing the project report.
List of Topics covered in Project Report of Charcoal Facewash
The project report for Charcoal Facewash covers the following topics. You can study these subjects by paying a nominal fee and downloading the project report in PDF format.
|6||Raw Material Requirement|
|8||Yield of Product/Production Ratio|
|9||Indian Standards For The Product|
|11||Land /Civil Work|
|12||Plant & Machinery Details With Images|
|17||License & Approvals|
|20||Cost of Project|
|21||Means of Finance|
|22||Projected Balance Sheet|
|23||Projected Profitability Statement|
|24||Cash Flow Statement|
|25||Calculation of D.S.C.R|
|26||Computation of Production|
|27||Computation of Working Capital Requirement|
|28||Repayment Schedule of Bank Loan|
|30||Financial Indicators / Ratio|
Start Charcoal Face Wash Manufacturing process
The following is the manufacturing procedure for Activated Charcoal Face Wash:
The nonionic surfactant is mixed with water in a jacketed mixing vessel or tank with a stirrer in the first step. Non-ionic surfactants are better at emulsifying oil and eliminating organic dirt than ionic surfactants. They’re utilized in conjunction with an anionic surfactant to get rid of dirt. Fatty acid alkanolamides, such as Lauramide 11 (Coconut Diethanolamide), Monamide (Coconut Monoethanolamide), Monamide PEG 2 (PEG 2 Cocamide), and others, are some of the most regularly used non-ionic surfactants that are excellent for the environment.Nonyl Phenol Ethoxylate was formerly employed for this function, but because of its toxicity, it was replaced with alternative non-ionic surfactants that are not damaging to the environment.
If foam boosters are needed, they should be added now. Cocamidopropylamine oxide, Lauramide DEA, cocamide DEA, cocamide MEA, and other foam enhancers are routinely utilized.
This is preceded by the addition of a humectant to the non-ionic surfactants and water solution, which is usually Propylene Glycol or Glycerol or any glycol ether, and vigorous mixing to ensure appropriate solvent mixing.
The thickener solution can be added or skipped entirely if the surfactants have already thickened the solution. PEG-120 Methyl Glucose Dioleate, Hydroxyethylcellulose, Xanthan gum, Gelatin, Locust Bean Gum, Acrylates Polymer, Sodium Chloride, Potassium Chloride, Cetyl alcohol, Stearyl alcohol, various clays, and other thickeners are some of the most often used thickeners in Face wash. The type of thickener to use for a given formulation is determined by the skin type and gender of the recipient.
Some thickeners take a long time to dissolve in water, while others require additional solvents to dissolve, thus the thickener solution should be prepared ahead of time in a separate mixing tank with an agitator.
The thickener is mixed with the surfactant solution through an output while the solution is stirred continuously in a reaction mixer or a paddle mixer. After then, the mixture will thicken.
The chelating agent, either soda ash or trisodium EDTA, is then diluted with water in a mixing vessel and well stirred to make a homogeneous slurry. Through an outlet, this is then added to the surfactant solution. The solution is now neutralized.
The anionic surfactants that will be added to the ultimate solution are now diluted in the required water in a vessel and well agitated. Then it’s mixed in thoroughly with the prepared solution. Sodium Laureth Sulphate, Cocamidopropyl Betaine, Sodium Stearate, Ammonium Lauryl Sulphate, and other surfactants are routinely used.
The activated charcoal powder is next added, and the contents are well mixed one more.
Following that, the colorant and other chemicals such as preservatives are added, and the mixture is thoroughly mixed. After that, the mixture should be left to sit for 3-4 hours.
A sample of the batch is taken to the lab for quality testing after all of the ingredients have been introduced to the reaction vessel. Physical properties are verified to ensure that the batch meets the formula instructions’ criteria. A series of tests are performed, including pH measurement, viscosity measurement, and appearance and odor evaluation. Just after QC approves the batch, it is pushed out of the main batch tank and held in the holding tank until the filling lines are prepared. It is pushed from the holding tank into the filler, which consists of a carousel of piston filling heads.
Empty bottles are placed in a huge bin named “Hopper” at the start of the filling line. The bottles are handled here until they are all upright and positioned correctly. Then they’re carried along a conveyor belt to a carousel that holds the face wash.
The filling carousel consists of a series of piston filling heads that are calibrated to give the exact amount of Face wash to the bottles. The face wash is loaded into the bottles as they pass through this segment of the filling line.
The bottles are then transported to the capping machine. The caps are also placed in a hopper and aligned properly. The caps are put on and twisted tight as the bottles pass by.
After the tightening of the cups, the bottles are taken to the labeling process and labeled there.
Last & final Step
They are carried from the labeling area to the storage room, where they are placed in boxes, usually a dozen at a time. These cartons are then stacked onto pallets and transported to distributors in huge trucks. In these production lines, up to 200 bottles can be produced each minute.
Also Read: Massage Oil Manufacturing Business Plan
Certification required for Manufacturing of Charcoal Face Wash
To establish your own face wash manufacturing business, you’ll need certification to be mentioned in the project report.
- The product is certified under the Federal Food, Drug, and Cosmetic Act. As a result, you must adhere to the act’s quality standard. It’s a good idea to double-check your local laws. However, we’ve included some of the most important aspects below.
- With the correct form of business organization, you can register your company with ROC. You can begin with a sole proprietorship or a one-person company or partnership. However, in this industry, having a company identity is always preferable.
- Get a Trade License from the regional government for trading activities.
- Online registration for Udyam MSME is available.
- Submit an application for a Drug and Cosmetic Act license.
- Examine the GST registration or other regional taxes.
- Register the brand name with the Trademark Office as well.
Is it profitable to run a Charcoal face wash manufacturing company?
It’s important to mention the profit scenario in the project reports of the charcoal face wash manufacturing business. India is home to some of the top face wash products in the world. It’s also one of the most important personal care products on the market today. Furthermore, the product is popular not only in big cities but also in small towns and rural areas. People are growing more aware of their hygiene, appearance, and beauty. These are, in general, the main causes for the product’s rising popularity. Furthermore, television advertising, brand promotion, and widespread availability all contribute to the market’s growth.
This business can be started on a small, medium, or large size by anyone. Furthermore, the manufacturing procedure is straightforward. The enterprise does not necessitate the use of complicated machinery. The raw minerals can also be found in plenty all over India.
Face Wash Manufacturing Business Costs and Investment
You must have a business strategy or a project report in order to start this firm. After that, you’ll get a full financial forecast. If you don’t have your own space, it’s a good idea to start with a rented space.
Starting a business from a rented location reduces the need for large upfront investment in land and construction. You will, however, require to invest fixed cash in the purchase of machines and equipment.
Raw materials, employees, licenses, administrative fees, and transportation will all require operating capital. You must, however, set aside funds for advertising and promotion. Before investing in manufacturing charcoal facewash, download and study our Charcoal Face Wash Project Report in pdf format; it will be beneficial for you.
Competitors Analysis -List of Face Wash Manufacturer in India
India is renowned for some of the world’s top face wash brands. The face wash market in India is saturated, with brands ranging from clean and clear to Himalaya, Pears, Lakme, and Ponds. These companies have developed their own target market and have a substantial market share. Because consumers do not prefer to try too many new products on their skin, these top face wash businesses dominate the Indian personal care or rather face wash sector.
- Lotus Herbals
- VLCC Natural Sciences
- Dev Care
- Kosmo Pure
- NutriGlow Cosmetics Pvt. Ltd.
- OxyGlow Cosmetics Pvt. Ltd.
There are many different types of face wash available on the market. Generally speaking, there are two types: men’s and women’s. There are also face washes for dry skin, normal skin, oily skin, face lightening, and so on. Herbal products are also becoming increasingly popular. Lotus, Lakme, Himalaya, Maybelline, Nivea, Neutrogena, and other well-known brands are among the most popular. However, there is plenty of room for new businesses to establish themselves in the Indian market. The points mentioned earlier have been kept in mind while preparing the project report to manufacture charcoal facewash.
Is it possible for me to create and sell my own Charcoal Face wash?
Making Face wash in your own house is not against the law. Keep in mind, however, that it is your obligation to produce items in a way that prevents them from becoming tainted. Charcoal Face wash is not subject to FDA standards determining good manufacturing procedures (GMP).
Is it profitable to run Charcoal Face wash manufacturing?
According to market research firm The NPD Group, the beauty business is the fastest-growing consumer goods category, with an annual growth rate of 8% in recent years, fueled mostly by makeup sales. Starting your own skincare product line could be a rewarding business venture.
What is the cost of starting a Charcoal Face wash business?
Starting a skincare brand might cost anything from Rs.10 lakh to Rs.15 lakh. The pricing is determined by the quantity of your initial order, the products you choose, packaging, and other variables such as logo and graphic design. It's critical that you inquire about minimum order quantities with your private label company.
How about using charcoal as a face wash?
The benefits of charcoal in skincare have been well-documented: To clear up and prevent skin problems, it draws impurities, helps clear your pores, and suctions debris, oil, and germs away from your skin. Like a sponge, charcoal in a face wash or other cleaner has the potential to absorb.