Stone Crusher Project Report

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Description

You can immediately download the project report of the stone crusher plant here.

 

One of the most important materials required for any construction is stone chips. It is used along with cement, steel, and bridge in any and all kinds of construction works. Different sizes of stone chips are required for different kinds of construction works, and one can get the stone crushed into various different sizes like 12mm, 20mm, 35mm, etc. accordingly.

 

Different kinds of constructions of various things need different techniques and also different sizes of crushed stones. That is why stone chips are essential in the construction of houses, roads, bridges, or any other work. Stone chips also make for a very essential item in many other products that are based on or made from cement. Be it PSC moulds, pre moulded slabs, RCC pipes, beams, frames, or any other cement based product essential for fabrication, and stone chips are needed for them all.

 

All this makes a stone crusher plant project a great new business venture for young and new businessmen and entrepreneurs. What makes this venture a very amazing one is that the business will flourish for any hard working man/woman because quality stone chips and crushed stones are in high demand and always will be. As the product is so important for all kinds of construction works, good quality crushed stones will remain in high demand till there is construction going on in the world.

 

How to Download Project Report of Stone Crusher ?

 

Download Project Report of Stone Crusher Plant in PDF format in the following manner.

  1. First, add the project report of the stone crusher to the basket.
  2. Checkout in the second step.
  3. Pay the fees after checkout.
  4. You can download the project report in PDF format immediately after payment.

Market Opportunity

Crushed stone is required for all building construction, whether it is housing or industrial construction activities. PSC poles, RCC pipes, precast cement concrete slabs, cement concrete hollow blocks, well rings, door and window frames, and road paving are all made from crushed stone. Crushed stone demand will rise in tandem with the growth of its user industry.

All types of construction activities from residential and housing to industrial and business-related all of them require stone chips and use them. Stone chips is use in the production of concrete with all the binding material to make filler for it. A good quality concrete consists of around 70-72% stone chips in its entire volume. Stone chips are the things that influence the quality of concrete and its strength, which means that good quality and a sufficient amount of crushed stones are what will make your concrete good and high quality.

 

The most in-demand and popular stone chips are of some really good quality black stones. But you can still have an incredibly successful plant even if you don’t have black stones available as long as you offer impeccable quality stone chips in your plant. A stone crusher plant can be set up with and according to the raw material available to you and the major commercial centre. You can sell and provide any stone chips from any stones to the market, and as long as it is high in quality, your business will bloom.

 

How to register for a stone crusher plant project and how to get the license for it-
  1. One will need to register his/her as proprietorship concern or partnership firm or company with ROC in accordance with the regulations and pattern that exists.
  2. Then, one will obtain a trade license for their firm from the local body of authority.
  3. Next, they will most definitely have to register themselves at MSME Udyam Registration.
  4. This step will ensure that your firm gets all the help from the subsidies provided by the government on one’s capital investment.
  5. If your firm also entails and involves itself with the mining of stones and rocks, then all the statutory norms must be essentially followed by them.
  6. Even when your firm is just starting, pollution control must be kept in mind and looked at as a major issue. One must hence collect and get the ‘consent to establish’ and ‘consent to operate’ from the State Pollution Control Board from their respective states.
  7. A high voltage of electricity is required and needed at a stone crusher plant at all times. Hence, an electricity connection must be obtained by the entrepreneur from any of the local power stations.
  8. The EPF and ESI rules and norms must be followed very thoroughly because a stone crusher plant requires a heavy labour force and is a labour intensive operation.
  9. A GST registration needs to be applied for and obtained for the business to start.

Also Read: Fly Ash Bricks Business Plan 

Investment required for a stone crusher 

In order to find out the total investment required for this new venture, there are a few things that one must look at. To set up a stone crusher plant project, one needs land, and the heavy machinery required to do the work. This is why land and machinery’s price makes for the major investment cost to set up a new stone crusher plant. Other than that raw material required by you, manpower and labour, utilities, and other such things make up to become major working capital costs in a stone crusher plant.

So obviously, a high first investment might require to set up a new stone crusher plant. But there are many government schemes which you can now very easily get subsidy for your first capital investment from various banks around you. Under the funding of the project, there must be a percentage of the promoter’s allocation of the fund. It would be best if you also kept in mind that the Government that provide you with subsidies might also ask you to provide them with a collateral security deposit on the loan amount itself.

Machinery required in a stone crusher

The machinery required in any stone crusher plant will be different according to the feed size of the stone that you put into it, the required stone chip size, and also the size of the crusher that you will use. That is why you need t think carefully about your target audience and what type of end product do you want to bring to the market. But there are a few items of machinery that are generally required in all stone crusher plants. They are-

  1. A granulator and a jaw crusher
  2. A conversion kit is require for convert stone into crushed stone granules.
  3. Manual breaking requires at least a set of hoppers in the plant.
  4. Various trolleys to take out a move or carry the crushed stone material.
  5. A rotary screen fully functioning and complete with all of its fittings.
  6. A belt conveyor with a motor.
  7. A cyclonic dust collector with a motor to collect all the dust particles emitted during the crushing process.
  8. Tools, fixtures, spare jaws, jigs, and other tools.

There are two major and most common types of stone crusher plants. A stationary stone crusher plant and a portable or mobile one out of which you can choose which one suits best to all your needs. Stationary stone crusher plants can be used at quarry heads, and the portable ones are best to use at the construction sites.

Raw Materials

The only raw material required for the stone crusher plant is stone boulders. Good quality black stones are the most popular. However, you can set up the unit depending upon the availability of raw material and major commercial centres.

The workings of a stone crusher plant and stone chip production process-

The first thing that needs to happen is the manual breaking of huge and large stone boulders and rocks into relatively smaller sizes. This smaller stone is then sent to the stone crusher, which then mechanically crushes the entire stone into the stone chip size required by you. A general stone crusher can at any time break and crush a stone size of around 175 mm.

The crushing of stone happens in two different stages. The first stage happens when you manually introduce and feed the 175 mm stones to the crusher, which then reduces it to anywhere around 50 mm stone pieces. Then one can fit the conversion kit to the stone crusher itself, which allows it to crush that 50 mm stone piece to any smaller size from 5 mm to 20 mm. This conversion kit helps you require size of stone chip need for the construction project in progress. The location of unit is a major thing to consider while setting up a stone crusher plant firm or business.

The most important thing to remember while setting up a stone crusher plant project of the firm is to provide the customers with good quality. Fair prices, good quality, and good customer service will make your new stone crusher plant firm a popular one, and you will find great success in the field. There are many ways this new business venture can become a highly successful one, but it requires hard work and determination.

This is a project that is in high demand and will be till there is construction work in progress in the world. In any case, detailed research on the subject, on its workings, requirements, and hard work is essential for this venture to be a good and successful one.

 

Key Points Cover in Technical Project Report on Stone Crusher 

 

The following are the key points covers in technical project report, whichever relevant to your business :-

 

Sr.No.Particulars
1Introduction
2An overview of Stone Crushing Sector in Country
3Typical setup & sizes of crushers plants
4Small Size Crushers Plant
5Medium Size Stone Plant
6Large Stone Crushers Plant
7Types of technologies for crushers plants
8Technologies used for Stone Mining
9 Transportation Technologies for Crushers Plants
10Crushing Technologies
11 Jaw Stone Crushers
12Single toggle Jaw stone crusher
13Impact Jaw Stone Crushers
14Primary Gyratory Stone Crusher
15Cone Stone Crusher
16Roller Stone Crushers
17Double Roll Stone Crusher
18Single-Roll Stone Crusher
19Hammer Stone Crusher
20Impactor/Impact Breakers
21Rotopoctor
22Screening Technologies
23Grizzlie type Screens for plant
24Vibrating Screen
25Rotary Screen
26Washing Technologies
27Material Handling Technologies used in Stone Crushing Units
28Feeders
29Conveyors
30Bucket Elevators
31Types of raw material required & supply zones
32Typical economics of stone crusher
33Plant & Machinery
34Power Consumption
35Environmental Problems in Stone Crushers
36Sources of emissions
37Nature & spread of emissions
38Factors that influence emissions

Report Size : 141 Pages,

Apart from this, you will also get other necessary information.

Key Points Cover in Financial Sample Project Report on Stone Crusher

Table of Contents

  • Table of Contents
  • Project at a Glance
  • Introduction
  • Objective
  • Promoters and Management
  • Background
  • Market Demand Potential
  • Location of the Project
  • Projected Balance Sheet
  • Projected Profitability Statement
  • Debt Service Coverage Ratio
  • Break Even Analysis
  • Depreciation Chart
  • Plant & Machinery
  • Term Loan Repayment Schedule
  • Ratio Analysis & Assumptions
  • Expenses Detail
  • Conclusion & Recommendations
Is stone crushing a profitable business?

A stone crusher plant is a rewarding investment for novice entrepreneurs. The need for high-quality stone chips is increasing all the time.

Also Read: CLC Blocks Business Plan

What does a stone crusher do?

A crusher is a machine that breaks a block of stone into smaller blocks of specific size using mechanical energy. They are mainly used in the mining industry to reduce ore blocks’ size and facilitate their processing.

How many types of crushers are there?

Cone crushers are separated into four types due to the rapid advancement of mining technology: spring cone crusher, compound cone crusher, hydraulic cone crusher, and gyratory crusher.

What is a jaw crusher machine?

Crushers are machines that use a hard surface to compress large rocks and break them into smaller rocks. Jaw stone crushers plant are used mainly as primary crushers for production of materials that belt conveyors can transport to the following crushing stages. A fixed jaw and a moving jaw are used for crushing the material.

How does a cone crusher work?

The feed material is squeezed or compressed between a moving piece of steel and a fixed piece of steel in a cone crusher, which reduces the size of the material. After passing through the cavity, the crushed material is dumped at the machine’s bottom.

How long does a quarry last?

Pits and mines are, by nature, self-consuming. Once the quarry has wholly removed the stone, sand and gravel, it is no longer necessary to leave it open. Sites can remain open for 35 years or more, but many expire within five years.

What is the crushing process?

The process of crushing materials reduces their size so that they can be treated further. Smaller material particles enable more straightforward transportation, further processing, and better separation of distinct material compositions.

What is an Aggregate Crushing Plant?

The 50-tonne-per-hour aggregate crushing plant is designed to crush small stones such as modest aggregates made from hard limestone, pebbles, granite, basalt, or other unique materials. It can be adopted into almost all kinds of materials, from stone production to the crushing of various ores.

What is the difference between a cone crusher and a gyratory crusher?

The speed at which the mantle travels while crushing the ore is the initial distinction between the two. The lowest half of the crusher’s mantle is where all of the gyratory’s action takes place. This is due to the angle at which the main shaft is turned. The large angle of the cone crusher places the pivot point under the distributor plate.

What is the difference between a Jaw Crusher and Cone Crusher?

Jaw crusher requires that the ore feeding is even and not complete. The material in the jaw crusher chamber should not exceed 2/3 of the height of the crushing chamber. Cone crushers can feed the ore with a full load. It can be fed material directly without a vibrating feeder.

Is it Secondary Crusher?

After first crushing, secondary crushing and pulverising machines are used further to reduce the particle size of shale or other rock. All types of Jaw Crusher and Gyratory Crusher, Crushing Rolls, Hammer Mills and Edge Runner Mills.

What is the main objective of the project report of the stone crusher?

The purpose of the project report of the stone crusher plant is to provide information to the new startups coming into mining.

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