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Hollow Bricks Manufacturing Project
Hollow brick making is a very good opportunity for business people. If you want to start a small scale business in the construction industry, a hollow brick project is ideal.
Also, you may start a home-based business. However, you will need adequate workspace. Also, a home-based business initiative allows you to work with low-cost investments.
There are various types of bricks, such as common burnt clay bricks, sand-lime bricks (calcium silicate bricks), concrete bricks, fly ash clay bricks, fire clay bricks, and brick bricks, the latest technology in the brick segment.
Hollow bricks have an important role in the modern construction industry. Hollow bricks are cost-effective. Also, these bricks are a better option to burn clay bricks based on several reasons.
The list includes good fire resistance, durability, partial resistance to sound, the small dead load, thermal insulation, and high speed of construction.
Generally, hollow blocks of concrete come in larger sizes than bricks of normal clay construction. Generally, it requires less grout, and you can expect faster construction.
Hollow Bricks Market Opportunities
Hollow bricks of cement concrete are modern building materials. Nowadays, these bricks hold an important place in all constructions. Residential, Commercial, and Industrial Building Construction.
As construction activity increases day by day, there is a good demand for cement concrete hollow bricks. The demand for this hollow bricks product is always high in all cities and other urban centers.
Hollow concrete bricks are an alternative to traditional bricks and stones in building construction. They are lighter than bricks, more comfortable to place, and also provide economics in cement foundation costs and consumption.
Compared to traditional bricks, they offer the benefits of uniform quality, faster construction speed, lower labor participation, and longer durability.
Given these advantages, applications of hollow concrete blocks are increasing very rapidly in construction activities.
Hollow Bricks Making Business Registration
As the first startup entrepreneur, you have to decide the ownership pattern of your business. Register your business, according to ROC (Register of Companies). Obtain business licenses from local authorities. Apply for a PAN card and open a current bank account.
You may also register your business in Udyam Registration on MSME Portal. If you want to take advantage of finance, it is advisable to prepare a customized project report. Also, apply for Goods and Services Tax GST registration. It is advisable to obtain a No Objection Certificate from the Pollution Control Board.
Raw Material and Process Flow Chart for Hollow Bricks
Raw materials in hollow bricks are made of cement, stone chips, 0.5 raw, sand, and stone dust. Also, you can purchase raw materials from nearby districts and other states. Ordinary Portland Cement Cement is the cement material used in hollow concrete blocks.
First, mix cement, stone chips, sand, etc. in the ratio of 1: 6 or 1:12. This mixture is added to the vibrator machine. It is then inserted into the desired shape mold. After drying for 24 hours, place the block in the water tank for treatment.
The curing process continues for two to three weeks to give the blocks compressive strength. The blocks are used in the manufacturing process after drying.
Proportional → Mixing → Fixing → Clearing → Drying
Determining the appropriate amount of raw materials required to produce concrete of the desired quality under mixing, placing, and curing conditions are known as proportional.
According to Indian standard specifications, the composite material combined in the concrete mixture used to make hollow blocks should not exceed 6 parts to 1 part by the volume of Portland cement. If this ratio is taken based on weight, then it can be about 1: 7 on average.
The entire mixture of aggregates, cement, and water is intended to ensure that the cement-water paste completely covers the surface of the aggregate. All raw materials, including water, are collected in a concrete mixer, which is rotated for about 1 water minute.
The purpose of compacting is to fill all air pockets with concrete without free water movement through the concrete. Excessive condensation will result in the creation of water pockets or layers with high water content and poor quality of the product.
Hollow blocks removed from the mold are protected until they have been sufficiently hardened to allow handling without damage. A shelter away from the sun and winds can take about 24 hours. Hollow blocks are thus hardened, which are cured in a treatment yard to allow complete moisturization for at least 21 days.
Loss of moisture causes the concrete to shrink slightly. Therefore, it is necessary that after the treatment is over, the blocks are allowed to dry slowly. You can dry it in the shade normally, or you can use drying machines.
Hollow brick making machine
Broadly, you can project hollow bricks in two ways. One is by setting up a semi-automatic plant with separate machinery. Another is by installing a fully automatic hollow brick making machine.
For a semi-automatic plant, you will need machinery such as a hydraulically operated concrete block making machine with quadruple vibrators, concrete mixers, platform electronic waiting scales, water dosing pumps, ram and molds, curing beds, and more.
Fully automatic hollow bricks machines are also available. With this type of machine, you can get 10000-12000 output per hour. These are generally expensive, and different raw materials can be used to make different types of hollow bricks.
These types of machines have a PLC automatic control system, interactive user interface, control system, security configuration logic control, production process, and fault diagnosis display. The price of an automatic hollow bricks machine starts at Rs 3 lakh.
Quality Specifications for Hollow Bricks
IS 2185 (Part 1): 2005 Indian Standards: Concrete Masonry Units – Specification (Part 1) Hollow and Concrete Concrete Blocks (Third Amendment) The above standards specify the requirements for these parameters: dimensions, blocks of hollow blocks, density, compression strength, water absorption, drying shrinkage, and moisture agitation. However, the quality of hollow bricks should be as per customer demand.
Project Report Format
In our project report format, we cover technology details, its diagrams, flow chart etc.. as and when required or deemed fit to include. Also, prepare in-depth financial calculations including CMA which is necessary for the Investor/bank.
Key Points Cover in Details Project Report on Hollow Bricks Manufacturing
As mentioned above, Hollow Bricks Manufacturing Detail Project Report (DPR) is a complete package that contains everything that requires getting funds up to 25 Crores (Twenty Five Crores). Checkout our DPR sample to make your vision more clear. Usually, the Detailed Project Report (DPR) is needed when you apply for a bank loan or Government scheme. Project Report Bank aims to create the reports accurately from the start and make sure that businessmen get the right value and results from the reports.
The following are the key points we generally covers while making DPR, whichever relevant to your business :-
- Introduction to Project and Industry
- Executive Summary
- Profile of the business in the country
- Project Evaluation – Social Angle
- Analysis of basic variables
- Socio- Economic Advantage
- Impact on environment
- Foreign Trade Income
- Value addition
- Import replacement
- Technology assimilation and so on
- Present condition of the business
- Consumer Inclinations
- Market Prerequisites
- Market Portions
- Distribution Channels
- Market Qualities of the Item
- Export Possibilities and Global Market
- Marketing and selling game plans
- SWOT Analysis
- Particulars Of Existing / Proposed Bank Credit Facilities (Form – I)
- Projected Profitability Statement ( Form – II)
- Projected Balance Sheet (Form – III)
- Comparative Operation Statement (Form – IV)
- Maximum Permissible Bank Finance MPBF – (Form – V)
- Cash Flow Statement – (Form – VI)
Monetary Projections Details Contains:
- Cost of Project & Means of Finance
- Details of Raw Materials
- Details of Utilities
- Human Resources Planning
- Technical Manufacturing Business Process
- Assumptions in monetary projections
- Projected Sales & Production
- Cost of Production and Profitability
- Fund Flow Statement
- Working Capital Cycle
- DSCR – Debt Service Coverage Ratio
- BEP – Break Even Point Analysis
- IRR – Internal Rate of Return
- ISCR – Interest Service Coverage Ratio
- Calculation of payback period
- Debt to Equity Ratio
- Working Notes for Monetary Projections
- EBIT – Earnings before interest and taxes
- EBITDA – earnings before interest, taxes, depreciation, and amortization
- Cash Burn Rate
- Discounted Cash Inflow & Outflow
- NPV – Net Present Value
- Net Worth
Report Size : 40 – 50 Pages,
In which, Financial Projections : 18 – 20 Pages
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Every financial formula required by the bank is contained in a comprehensive Hollow Bricks Manufacturing project report. To get the sample financial project report on WhatsApp, kindly share your details with our support specialist and get it easily. Also, you can contact our support specialist by just clicking the HELP button on the bottom right corner of this screen. Our project report assistance helps in explaining the features of the reports to make you more clear and understandable on different project reports.
Business Plan project report
A clear Hollow Bricks project report is crucial for your success as an entrepreneur. You wish to contemplate some important, like your initial costs, your target market, and how long it’ll see you interrupt even. Draft a proper Hollow Bricks project report that describes your expected income, product and repair lines, expansion plans, and other details of your business. A well-drafted project report will facilitate you in applying for any bank loan.
In this above article, I hope you understand about Hollow brick making business. Based on experimental studies, fiber paired hollow blocks have higher compressive strength than conventional hollow blocks. Hollow concrete blocks with polyester strap waste are eco-friendly based on experimental studies, and strap waste can be easily disposed of. When polyester strap waste of 0.10% and 0.12% is added to conventional blocks, it provides an increase in compressive strength. In 14-day curing, compressive strength is increasing by 20% by adding polyester strap waste. In 28-day curing, the compressive strength is increased by 24% by adding polyester strap waste. This type of hollow blocks is more economical than normal concrete blocks. Fiber aided hollow block falls under grade, which is a type of hollow block as per IS code.
FAQ – Frequently Asked Questions
Q1. What is the process of making brick?
The process of brick making usually consists of the following steps:
- Assembling, crushing, grinding, testing, and mixing of raw material producing bricks
- Setting, drying, firing
- Packaging and Inventing is the final processing in the manufacture of bricks.
Q2. Is Hollow brick good?
Hollow brick is a good construction material. Nowadays, it is used in various construction buildings and mixed walls. It is very cheap in cost, sturdy and available at all local building materials stores. Many people used this hollow brick or blocks because it reduces heat and makes the building cool.
Q3. Is the brick business profitable?
The great thing about this hollow block manufacturing business is that it can be very profitable. The problem is that this type of scale requires little capital: space (both for manufacturing and storage), labor, raw materials, machinery, delivery vehicles, site security, and so on.
Q4. Is Hollow brick use for?
Hollow blocks are normally use for construction of large structures such as border fences. The low amount of concrete used to make each brick adds a significant saving in material costs for the entire wall. Their lightweight also makes it easy to lift.
Q5. Which brick is better?
Concrete blocks are more durable and can carry heavier loads than bricks.
Hollow concrete blocks provide high insulation due to the presence of cavities within. They work better than bricks. But, concrete blocks in opposition heat up quickly and are not very effective in providing insulation. Therefore, bricks are better suited to provide insulation than concrete blocks.
Q6. What is the price strategy of the Hollow block business?
Apart from quality, pricing is one of the major factors that benefit a hollow block manufacturing company. It is common for customers to go to places where they can get cement brick, hollow blocks, or paving blocks at low prices. This is why big players in the industry will always attract loads of customers.