You can immediately download the Project Report of Hollow Bricks Manufacturing Business here.
Project Report of Hollow Bricks Manufacturing aims to provide information to new startups. These reports will help you prepare a project report as per your objectives. This report will also be helpful in studying the project and gathering information about the project.
Small scale business in the construction industry, a hollow brick project is ideal.
Also, you may start a home-based business. However, you will need adequate workspace. Also, a home-based business initiative allows you to work with low-cost investments.
There are various types of bricks, such as common burnt clay bricks, sand-lime bricks (calcium silicate bricks), concrete bricks, fly ash clay bricks, fire clay bricks, and brick bricks, the latest technology in the brick segment.
Hollow bricks have an important role in the modern construction industry. Hollow bricks are cost-effective. Also, these bricks are a better option to burn clay bricks based on several reasons.
The list includes good fire resistance, durability, partial resistance to sound, the small dead load, thermal insulation, and high speed of construction.
Generally, hollow blocks of concrete come in larger sizes than bricks of normal clay construction. Generally, it requires less grout, and you can expect faster construction.
How to Download Hollow Bricks Project Report
Table of Contents
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Hollow bricks of cement concrete are modern building materials. Nowadays, these bricks hold an important place in all constructions. Residential, Commercial, and Industrial Building Construction.
As construction activity increases day by day, there is a good demand for cement concrete hollow bricks. The demand for this hollow bricks product is always high in all cities and other urban centers.
Hollow concrete bricks are an alternative to traditional bricks and stones in building construction. They are lighter than bricks, more comfortable to place, and also provide economics in cement foundation costs and consumption.
Compared to traditional bricks, they offer the benefits of uniform quality, faster construction speed, lower labor participation, and longer durability.
Given these advantages, applications of hollow concrete blocks are increasing very rapidly in construction activities.
As the first startup entrepreneur, you have to decide the ownership pattern of your business. Register your business, according to ROC (Register of Companies). Obtain business licenses from local authorities. Apply for a PAN card and open a current bank account.
You may also register your business in Udyam Registration on MSME Portal. If you want to take advantage of finance, it is advisable to prepare a customized project report. Also, apply for Goods and Services Tax GST registration. It is advisable to obtain a No Objection Certificate from the Pollution Control Board.
Raw Material and Process Flow Chart
Raw materials in hollow bricks are made of cement, stone chips, 0.5 raw, sand, and stone dust. Also, you can purchase raw materials from nearby districts and other states. Ordinary Portland Cement is the cement material used in hollow concrete blocks.
First, mix cement, stone chips, sand, etc. in the ratio of 1: 6 or 1:12. This mixture is added to the vibrator machine. It is then inserted into the desired shape mold. After drying for 24 hours, place the block in the water tank for treatment.
The curing process continues for two to three weeks to give the blocks compressive strength. The blocks are used in the manufacturing process after drying.
Determining the appropriate amount of raw materials required to produce concrete of the desired quality under mixing, placing, and curing conditions are known as proportional.
According to Indian standard specifications, the composite material combined in the concrete mixture used to make hollow blocks should not exceed 6 parts to 1 part by the volume of Portland cement. If this ratio is taken based on weight, then it can be about 1: 7 on average.
The entire mixture of aggregates, cement, and water is intended to ensure that the cement-water paste completely covers the surface of the aggregate. All raw materials, including water, are collected in a concrete mixer, which is rotated for about 1 water minute.
The purpose of compacting is to fill all air pockets with concrete without free water movement through the concrete. Excessive condensation will result in the creation of water pockets or layers with high water content and poor quality of the product.
Hollow blocks removed from the mold are protected until they have been sufficiently hardened to allow handling without damage. A shelter away from the sun and winds can take about 24 hours. Hollow blocks are thus hardened, which are cured in a treatment yard to allow complete moisturization for at least 21 days.
Loss of moisture causes the concrete to shrink slightly. Therefore, it is necessary that after the treatment is over, the blocks are allowed to dry slowly. You can dry it in the shade normally, or you can use drying machines.
Hollow Bricks Making Machine
Broadly, you can project hollow bricks in two ways. One is by setting up a semi-automatic plant with separate machinery. Another is by installing a fully automatic hollow brick making machine.
For a semi-automatic plant, you will need machinery such as a hydraulically operated concrete block making machine with quadruple vibrators, concrete mixers, platform electronic waiting scales, water dosing pumps, ram and molds, curing beds, and more.
Fully automatic hollow bricks machines are also available. With this type of machine, you can get 10000-12000 output per hour. These are generally expensive, and different raw materials can be used to make different types of hollow bricks.
These types of machines have a PLC automatic control system, interactive user interface, control system, security configuration logic control, production process, and fault diagnosis display. The price of an automatic hollow bricks machine starts at Rs 4 lakh.
IS 2185 (Part 1): 2005 Indian Standards: Concrete Masonry Units – Specification (Part 1) Hollow and Concrete Blocks (Third Amendment) The above standards specify the requirements for these parameters: dimensions, blocks of hollow blocks, density, compression strength, water absorption, drying shrinkage, and moisture agitation. However, the quality of hollow bricks should be as per customer demand.
Key Points Cover in Project Report
The project report of Hollow Bricks Manufacturing includes the following points.
|Product & Its Application
|Industry Look out and Trends
|Marketing Issues, If Any
|Raw Material Requirements
|Project at a Glance
|Plant & Machinery
|Projected Balance Sheet
|Projected Profitability Statement
|Cash Flow Statement
|Computation of Manufacturing of Hollow Bricks
|Raw Material Computation
|Closing Stock Calculation
|Computation of Working Capital Requirement
|Break Up of Labour
|Break Up of Salary
|Repayment Schedule of Term Loan
|Calculation of D.S.C.R
|Computation of Sale
|Break Even Point Analysis
In this above article, I hope you understand about Hollow brick making business. Based on experimental studies, fiber paired hollow blocks have higher compressive strength than conventional hollow blocks. Hollow concrete blocks with polyester strap waste are eco-friendly based on experimental studies, and strap waste can be easily disposed of. When polyester strap waste of 0.10% and 0.12% is added to conventional blocks, it provides an increase in compressive strength.
In 14-day curing, compressive strength is increasing by 20% by adding polyester strap waste. In 28-day curing, the compressive strength is increased by 24% by adding polyester strap waste. This type of hollow blocks is more economical than normal concrete blocks. Fiber aided hollow block falls under grade, which is a type of hollow block as per IS code.
Frequently Asked Questions
Q1. WHAT IS THE PROCESS OF MAKING BRICK?
The process of brick making usually consists of the following steps:
- Assembling, crushing, grinding, testing, and mixing of raw material producing bricks.
- Setting, drying, firing.
- Packaging and Inventing is the final processing in the manufacture of bricks.
Q2. Is Hollow brick good?
Hollow brick is a good construction material. Nowadays, it is used in various construction buildings and mixed walls. It is very cheap in cost, sturdy and available at all local building materials stores. Many people used this hollow brick or blocks because it reduces heat and makes the building cool.
Q3. Can I download the Project Report of Hollow Bricks Manufacturing in PDF format?
Yes, Project Reports of Hollow Bricks Manufacturing are available for download in PDF format.
Q4. Is the brick business profitable?
The great thing about this hollow block manufacturing business is that it can be very profitable. The problem is that this type of scale requires little capital: space (both for manufacturing and storage), labor, raw materials, machinery, delivery vehicles, site security, and so on.
Q5. Is Hollow brick use for?
Hollow blocks are normally use for construction of large structures such as border fences. The low amount of concrete used to make each brick adds a significant saving in material costs for the entire wall. Their lightweight also makes it easy to lift.
Q6. Which brick is better?
Concrete blocks are more durable and can carry heavier loads than bricks.
Hollow concrete blocks provide high insulation due to the presence of cavities within. They work better than bricks. But, concrete blocks in opposition heat up quickly and are not very effective in providing insulation. Therefore, bricks are better suited to provide insulation than concrete blocks.
Q7. What is the price strategy of the Hollow block business?
Apart from quality, pricing is one of the major factors that benefit a hollow block manufacturing company. It is common for customers to go to places where they can get cement brick, hollow blocks, or paving blocks at low prices. This is why big players in the industry will always attract loads of customers.