In this soya paneer project report, we will share nutrient value, Benefits, market perspective, the manufacturing process of Tofu, different methods used to produce Tofu, Overall area requirement to start up this project, machinery, human resources and licences required.
Tofu, also known as bean curd, is a soy milk-based food created by coagulating the curds and pressing them into solid white blocks of varied firmness. It comes in silky, soft, firm, and extra-firm varieties. Tofu comes in a variety of shapes and sizes and these major categories.
Tofu is the colloquial name for soya paneer. Soya paneer makers use soy milk to make this healthier variant of paneer, a dairy product. Tofu or soya paneer has a texture that is quite similar to cottage cheese or paneer. It has a mild flavour that works well in both savoury and sweet meals. It is frequently seasoned or marinated to fit the meal and its ingredients, and it absorbs flavours effectively because of its porous nature.
What is the Purpose of a Soya Paneer Project Report?
Table of Contents
- Project reports are helpful tools for helping new business owners learn, change, adapt, improve, and embrace new processes, products, or technology.
- The project report will provide you with a clear picture of how your project progresses and increases your visibility.
- It aids the entrepreneur in gaining a precise grasp of the company’s first inputs.
- A project report, which includes a company plan, anticipated financial, viability study, technical analysis, and other material, is necessary for securing a bank loan.
Market Prospectives Concerning The Tofu Project In India
The worldwide tofu market was worth USD 2.31 billion in 2018, with a CAGR of 5.2 percent expected from 2019 to 2025. A growing preference for a vegan diet in industrialised countries such as the United States and Germany, is expected to be a key driving factor due to a rise in the number of programmes aimed at minimising animal slaughter. Tofu is a gluten-free, nutrient-dense food.
Tofu is becoming more popular as a high-protein vegetarian alternative to meat and dairy products, driving demand using of Tofu in many meals, including burgers, hot dogs, sauces, ice creams, shakes, and desserts. The growing demand for such products is substantially impacting the organic Tofu market. Extra-firm, firm, silky, sprouted, and cubed super firm tofu are just a few popular product kinds.
The demand for plant-based, protein-rich food goods like Tofu has increased due to the coronavirus (COVID-19) outbreak. This is bolstered by a lack of meat products, which has a beneficial impact on market growth. Between 2014 and 2019, the worldwide tofu market increased at a CAGR of roughly 5%. The Indian Soy Products Market, on the other hand, is expected to grow at a CAGR of 3.8 per cent over the forecast period (2020-2025).
Also Read Detailed Article on Soya Flour Manufacturing Project Business Plan.
Nutrient Value of The Product
Tofu has a low-calorie count while providing a significant amount of protein. It has a high iron concentration and a high calcium or magnesium content, depending on the coagulants employed in manufacture (e.g. calcium chloride, calcium sulphate, magnesium sulphate). Minerals such as iron, copper, magnesium, manganese, phosphorus, and selenium are abundant. Tofu has vitamin B1 and necessary amino acids, whereas paneer does not.
|Polyunsaturated Fat||4.25 g|
|Saturated Fat||0.75 g|
|Trans-fatty Acid||0.00 g|
|Dietary fibre||2.30 g|
|Crude Fibre||0.60 g|
Product Benefits & Uses
- Weight Loss: One of the main reasons people choose Tofu over paneer is that it helps them lose weight. If you’re looking to shed some pounds, Tofu is a substitute for the dairy paneer. Most people who want to lose weight look for a soya paneer to purchase due to its high-protein content and incorporate it into their daily lives.
- Prevention of Stroke: Another fantastic health advantage of Tofu is that it can help you avoid a stroke attack. If you eat Tofu daily, there’s a good chance you won’t develop any form of cardiovascular disease. It can lower harmful cholesterol levels while lowering triglyceride levels, protecting you from a stroke.
- Diabetic Patients: If you have diabetes, Tofu could be a superfood for you. Incorporating Tofu into a diet is good as Tofu is low in fat and calories. If a person at risk of Type-2 diabetes eats at least 200 grammes of Tofu each day, they may have a good chance of lowering their risk. If you want to reduce your chances of developing diabetes, Tofu should be a regular part of your diet.
- Rich in Protein: Tofu is high in protein, one of the most compelling reasons to eat it. Tofu, also known as soya paneer, is high in protein because it comes from soy milk. This protein can aid with various things, including avoiding ageing and maintaining skin suppleness.
Requirement of the following primary ingredients:
- The soybean
- Acidic citric
Soya Paneer Tofu Manufacturing Process in India
The cleaning and sorting of the Soya bean are followed by dehulling and soaking at room temperature in the first stage. After soaking, the weight of the original soya bean is doubled, and the split (dehulled beans) are ground in a proportionate ratio in hot water and filtered to obtain milk.
After cooling the milk, slowly whisk in the citric acid solution. Preparing soy curd, then squeezed into paneer producing boxes to obtain the finished product, which is then cut into pieces of the required size and placed in cold water for additional 30 minutes. Tofu that has been vacuum packed should be kept in the refrigerator and soaked in water after unpacking.
Also Read Detailed Article on Paneer Manufacturing Project Business Plan.
Points included in the Project Report
You can download the project report of Soya Paneer in PDF format by paying nominal cost and study the following points.
|6||Product Benefits & Uses|
|7||Raw Material Requirement|
|8||Machine Description With Images|
|9||Manufacturing Process Chart|
|12||Plant & Machinery|
|15||Cost of Project|
|16||Means of Finance|
|17||Projected Balance Sheet|
|18||Projected Profitability Statement|
|19||Cash Flow Statement|
|20||Production And Yield|
|21||Working Capital Assessment|
|22||Power, Salary & Wages Calculation|
|23||Calculation of D.S.C.R|
|25||Repayment Schedule of Bank Loan|
|26||License & Approvals|
DIFFERENT PROCESSES INVOLVED IN soya paneer MANUFACTURING project
Procure the raw materials. The procurement of raw materials is the first step in the Soya Milk Manufacturing Process. Farmers will harvest the raw materials, such as soya beans, and bring them to the unit. The soya beans will then be cleaned and rinsed. After cleaning, they are combining around 05 to 06 tonnes for production.
Dehulling: Dehulling is the second phase in the Soya Milk Manufacturing Process. In this step, the soya beans are cooked and divided into half. The vacuum sucks up the hulls on the soya bean, and the hull is lost.
It invalidates the indigestible enzyme. The third step in the Soya Milk Manufacturing Process invalidates the indigestible enzyme. Roasting of the soya beans using high pressure, temperature, and water to recognise a specific enzyme that renders the human digestive system indigestible.
Rough grinding: Transfering of the cooked soya beans into the mill or coarse grinder in the fourth phase of the Soya Milk Manufacturing Process. Water is supplied to the first milling machine to rough ground the bean fragments.
Finer grinding: The fifth phase in the Soya Milk Manufacturing Process is finer grinding. It still has a rough texture after the coarse grinding procedure. As a result, the bean pieces are powdered into tiny particles using a more acceptable grinding process. The mixture then transforms into a heated slurry that is white and contains microscopic insoluble soybean particles.
Extracting: The sixth step in which a massive centrifuge will be used to remove the microscopic insoluble particles. A rubber roller rubs the heated soya milk slurry onto the drum surface inside the centrifuge. The fibres will remain outside the drum as the pure liquid is forced within the drum.
Blending: Blending is the seventh step in the Soya Milk Manufacturing Process. Different tastes, sugars, and vitamins are mixed individually in smaller tanks. They soak the smaller tank contents and blend the raw soya milk in the larger tanks.
Aseptic sterilizing: Aseptic sterilisation is the eighth step in the Soya Milk Manufacturing Process. Sterilisation for a brief period at a very high temperature and pressure within a vacuum prevents airborne germs and bacteria that can grow in low-acid soya milk.
Homogenising: Homogenising is the ninth step in the Soya Milk Manufacturing Process. A high-pressure piston pump is pushed into the pump cylinder and forced back in a repeating action, which aids in the breakdown of fat particles while also preventing them from separating from the remaining mixture.
Cooling: Cooling is the tenth step in the Soya Milk Manufacturing Process. The hot soya milk is transferred to the cold plates in this phase, bringing the temperature of the soya milk down to room temperature. As a result, heat soya milk pours into the cooling tank via a conduit.
Storing: The eleventh stage in the Soya Milk Manufacturing Process is storage. The soya milk is refrigerated, compressed, and sealed during this process to ensure that no germs enter the milk. As a result, they fill the cool soya milk in the aseptically sealed tanks.
Packaging: Packaging is the final stage in the Soya Milk Manufacturing Process. Mechanical packaging uses a machine in which cardboard thread with a ribbon for flat packaging.
Land required approximately 1500-2000 square feet. The monthly rent for the same is estimated to be between Rs.25000 and Rs.30000.
Detail of Soya Paneer Making Machines
The details of soya paneer making machines are as follows.
- Soya bean Grinder & milk separator
- Soya milk steriliser
- Hot water boiler with heating option
- Tofu (Paneer press machine)
- Machine frame
- Tank, installation etc.
- Vacuum packing machine
- Curd making machine
- Paneer cutting machine
- Bulk milk cooling machine
You can get information about the machinery and manufacturing process required for manufacturing soya paneer by studying our project report.
REQUIREMENTS FOR MANPOWER
The Soya Paneer (Tofu) unit requires 5-6 workforce includes:
- 2 Skilled Workers
- 2 Low-wage workers
- 1-2 Assistants
LICENSES INVOLVED IN THE SOYA PANEER PROJECT REPORT
- Firm registration is required.
- Pollution certificate
- Obtain a GST registration number.
- Obtain the Udyam registration number as well.
- FSSAI license.
- Select a product’s brand name and, if necessary, protect it with a trademark.
- MSME/SSI registration
- EPF and ESI registration
- IEC code
- FPO act
In the current environment, the soya paneer sector is thriving, and the market potential of soya paneer is growing by the day. As a result, anyone interested in starting a soya paneer business in India should establish a soya paneer project report. The soya paneer business might be lucrative if well managed and dedicated.
What is the Difference Between Tofu and Paneer?
|No isoflavones present in paneer.|
Paneer is made from dairy; hence it cannot be consumed as part of a vegan diet, but it may be consumed as part of a vegetarian diet.
No draining is required in paneer as it can be used directly.
Protein, minerals, carbs, and calcium are all abundant in paneer. It also contains a lot of fat and cholesterol.
Paneer is a popular ingredient in South Asian cooking.
Lactose intolerant persons are unable to consume paneer.
Paneer is simple to make at home.
Paneer has a high calorie and low protein content, putting people at risk of gaining weight and developing lifestyle diseases.
Paneers may be harmful to the kidneys since a high protein diet can stress them, causing them to lose effectiveness in their waste disposal function. Skin reactions such as hives and itching, face swelling, breathing difficulties, and allergies can also cause anaphylaxis. Hypertension, which increases your risk of heart attack and stroke, can be caused by a high sodium diet.
|Isoflavones, which are found in tofu, play a function in preventing certain diseases. Soy meals high in isoflavones have been associated with lower osteoporosis, heart disease, and various malignancies.|
Tofu is a plant-based cuisine used in vegan diets that do not include animal products.
Before using tofu in a recipe, you must drain it. To drain any excess liquid, one can choose to put it in tofu drains.
Tofu is a nutrient-dense food. It has a lot of protein and is suitable for vegans. It also contains calcium, iron, minerals, vitamin B1, copper, and zinc. All eight necessary amino acids are also present. It is supposed to be anti-cancer and anti-heart disease. Tofu is a good alternative for people who are lactose intolerant and can’t eat paneer.
In Southeast Asian and East Asian cuisines, tofu is a common ingredient.
Lactose intolerant individuals can consume tofu.
Tofu is challenging to make at home.
Tofu is a high-protein, low-calorie food. Thus it does not add weight to people while preventing them from developing lifestyle diseases.
Tofu may cause thyroid problems, in some cases, cancer—brain damage, loss of libido, hair loss when taken in excess. It also causes soy Allergies.
How much does it cost to start a tofu-making business?
If you want to start a small-scale tofu production firm, you will need to pay for raw ingredients, such as milk, and additional expenses like the packaging. When launching a small business, employee salary is important. A small tofu production firm requires Rs. 2 lakhs in the capital. Furthermore, the equipment might cost roughly 2.30 lakh rupees on a vast scale. The cost of raw materials might be in the region of Rs. 2 lakhs. As a result, the total cost estimation maybe around 5-6 lakh rupees. When starting a business, you must set a budget. You may price between 150 and 200 rupees per kilogram in the market. Not only that, but you can also contact and network with the restaurant and hotel businesses directly.
What are the Profits from tofu production or manufacturing in India?
The profit margin in the tofu-making company is considerable due to the high demand. One can make up to 2000 rupees each day. For wholesale dealers, the profit margin in the tofu producing sector is substantially higher. If you follow the techniques outlined in this project report, you may profit from the Tofu producing company while spending less money.
How is the marketing of Tofu helpful for business?
During marketing, sell both retail and wholesale; however, when the product is ready, you must advertise it first because if the consumer is unaware of the goods, how will they buy them; thus, marketing is essential for every business. Start supplying some product samples to those who do not have money so that they are pleased enough to buy your product after trying it; after that, you may sell your product at local grocery shops.
What is COVID-19 influence on the global tofu market?
The demand for plant-based, protein-rich food goods like Tofu has increased due to the coronavirus (COVID-19) outbreak. Increasing demand is due to the lack of meat products, positively impacting the market growth.
What are the current tofu market significant trends?
One of the most prominent market trends is consumers increasing desire for gluten-free and low-carb diets, which has led to the incorporation of Tofu in their diets worldwide.
What is the distribution channel breakdown of the global tofu market?
The many market segments are direct sales, supermarkets and hypermarkets, convenience stores, speciality stores, and internet retailers. Selling at supermarkets and hypermarkets the vast bulk of Tofu is beneficial.
In the worldwide tofu business, what are the primary geographical markets?
The Asia Pacific is the dominant region in the market. North America, Europe, Latin America, the Middle East, and Africa are the other essential areas.
Is a PDF copy of the Soya Paneer (Tofu) Manufacturing Project Report available?
You may download the Soya Paneer (Tofu) Manufacturing Project Report from our website in PDF format.
How many long time we can store soya paneer after making it?
If you keep shelf-stable tofu in the refrigerator, immersed in a bowl of water and change the water every day, it will last for a week. If vacuum packed, could keep it in the fridge for 3 to 4 weeks.
Is soya paneer(Tofu) organic in nature?
There is a difference between organic and Non-organic tofu, as mentioned below: Organic tofu is required by law to be prepared from organic, non-GM soya beans that are farmed without using artificial fertilisers, herbicides, or pesticides sustainably. Organic soya is an excellent crop for the environment because its roots replenish nitrogen in the soil that most other plants take away. Soya is commonly cultivated on the borders of rice paddies in Asia because of this purpose. It's also well-suited to low-input farming. On another side, Non-Organic tofu is Genetically modified and produced using synthetic fertilisers, herbicides, and insecticides. Slash and burn, completely unsustainable tactics, are commonly used to grow these crops on deforested land.
Soya paneer exported to which country from India?
Yes, tofu is exported to different places from India. Three top exporting ports in India included Mundra sending most Tofu shipments from India (79.0%), followed by Nhava Sheva Sea (19.0%). Tofu from India is moving to top importing ports. Here is a small list of countries that import tofu from India: the UK, Indonesia, Australia, New Zealand, the USA, Germany, Turkey, the Netherland, and Pakistan.
How to start Soya paneer business and loan problem?
To start a Soya paneer production firm on a small scale, you will need a space that is at least 250 square feet. Aside from that, you will need a location for processing, storage, and packing and a place to store raw materials and transport. For further details, you can log on to the website of the project report bank and get all details related to raw materials and licences. Loan You can seek a loan for the project if you don't have the necessary funds, just like any small to medium-sized business. You must submit your project to the District Industries Office to qualify for this. You will be given a subsidised loan after determining the profit and cost. This is sometimes included in the national and state governments' no-interest or low-interest loans for SME projects. Some schemes are available: Schemes • PM FME • PMEGP • Standup India
I wish to start a soya paneer manufacturing plant where can I learn more about it.
On Our Website, you can learn details about soya paneer manufacturing, investment and related licences required in India. Also, further processing is available inside the project report, which is helpful in future for the startup.
Are Paneer and Soya Paneer (Tofu) the same?