Brass Utensil Project Report

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Description

If you are searching for brass utensil manufacturing plant information, you can find the detailed project report here.

Sant Kabir Nagar’s bakhira brassware is a centuries-old craft. Bowls, plates, glasses, jars, jugs, vases, bells, and other creative utensils and pieces are made by the artisans that work in this profession. Brass handicrafts made here are well-known around the world, and they symbolise authentic Indian craftsmanship and the antique grandeur for which Indian brassware is famous. These rare and finely carved brass wares are in high demand in domestic and international markets.

The Brassware Industry is an old traditional industry in Uttar Pradesh known worldwide for the elegance and exquisite beauty of its ornamental and utility items. Because of its labour-intensive character, the Brassware sector holds immense promise not only for absorbing thousands of unemployed people in India’s labour-surplus economy but also for generating much-needed foreign exchange profits for its rapid economic development. The Brassware business was once concentrated in Moradabad, but it subsequently spread to other districts of Uttar Pradesh. There is no definite knowledge of the industry’s beginnings. However, it is thought to be a few centuries old.

Mechanical power presses are employed in the manufacturing process because they make pressing, embossing, spinning, cutting, and buff-polishing more accessible. Power presses, fly presses, sharpening and scraping machines, spinning lathes, and rolling machines are used. Various metal scraps are the primary raw materials used in these devices. Electricity, hard coke, coal, and firewood are used as fuel in the manufacturing process. Chemicals, soda ash, caustic soda, acids, sand, and other raw materials are among the different elements required.

Why buy a project report of brass utensil?

A project report of brass utensil manufacturing plant is necessary for the following reasons.

  1. Helps the investor to make an investment decision in the brass utensil manufacturing business.
  2. Makes the entrepreneur aware of the various aspects of the brass utensil business.
  3. Helps in understanding the brass utensil manufacturing process.
  4. Serves as a sample report to prepare project reports for other purposes.

Market Potential & Business Plan

You need to understand the potential opportunities in the market before preparing the business plan for the project. The industry’s demand rises during the holiday season of ‘Diwali’ and other festivals and the wedding season when the gifts pack genre is in high order. The genre is becoming increasingly popular. Due to the growing number of nuclear households and the increased exposure of digital distribution platforms, experts predict that the culinary product market was being developed at a robust CAGR and reached over Rs 55 billion in 2020.

The cookware industry in India has grown significantly in recent years and is rapidly developing. The following are some of the most crucial considerations:

  • Newer products, such as ceramic/enamelled-stick cookware, brassware, copper-coated cookware, and so on, have entered the market. As a result of increasing awareness generated by television programs or culinary television shows, modern ones have grown more fashionable. In the house, cooking equipment, serving utensils, and restaurant items are now divided into separate categories, and buyers desire to own each.
  • With better and innovative goods, new finishing and processing methods, and so on, the utensil industry is undergoing rapid technological progress. As a result, a wide range of products is available, and it has become one of the industry’s key drivers.
  • The brassware industry is primarily concentrated in Uttar Pradesh’s north-eastern region, which produces 80 per cent of the country’s output and exports 75 per cent.
  • In terms of brass wares exports, the sector has successfully made a significant dent in overseas markets over time. Since independence, the industry has experienced remarkable expansion.
  • The United States of America is the largest market for U.P. brassware, followed by Saudi Arabia, the United Kingdom, Canada, the Soviet Union, West Germany, France, Italy, the Netherlands, and Kuwait. Regional trends in brassware exports show that the American region accounted for the largest share of our export consignment, followed by the European region, Asian and Oceanic region, and African region.
  • It is self-evident that Uttar Pradesh accounts for more than 90% of India’s total brassware manufacturing, with the rest of the country’s part being negligible.

Properties of Brass

  • Brass is a copper-zinc alloy with a 60-70 per cent copper content (40 per cent -30 per cent). While copper has a reddish hue, brass has a yellow hue due to zinc.
  • Brass is more pliable than bronze or zinc, making it easier to form into sheets.
  • It’s non-magnetic, heat-conducting, long-lasting, and simple to deal. These characteristics make it perfect for being turned into and utilised as culinary utensils.

Product Uses

The sound of the bell ringing is considered lucky. There is usually a single metal bell at the entryway of most Hindu temples. Brass is also utilised to make the utensils that are used for worship. We explored the Brass Thali Set in this project, including around thali, a glass, four bowls, and two spoons, making it a complete thali set for a person.

Also read: Article on aluminium utensils manufacturing project

Raw Material

Copper and zinc are the two most often imported raw materials.

List of items included in Brass Utensils project report

The project report for Brass Utensils Manufacturing consists of the following items. You can study the topics of Brass Utensils by downloading the project report in PDF format by paying a nominal fee.

Sr. No.Particulars
1Genesis
2Table of Content
3Introduction
4Market Potential
5Product Description
6Product Uses
7Raw Material With Chart
8Manufacturing Process With Chart
9Project Components
10Land
11Civil Work
12Machinery & Tools Details With Images
13Power Requirement
14Man Power Requirement
15Project At A Glance
16Projected Balance Sheet
17Projected Profitability Statement
18Cash Flow Statement
19Repayment Schedule of Bank Loan
20Depreciation
21Computation of Making
22Computation of Working Capital Requirement
23Financial Indicators / Ratio
24Break Even Point Analysis
25Calculation of D.S.C.R
26License & Approvals
27S.W.O.T. Analysis
28Assumptions

Manufacturing Process

The following steps are involved in the production of brass products. By paying a small fee, you can download the project report in PDF format and understand the process and machinery of brass utensil manufacturing very well.

  • Ingot Processing- Metals are combined to make ingots. Ingots are heated to make them flexible.
  • Beating- Using a mallet with varied weights and wooden support, make these shapes until the metal bends naturally along a concave or convex curve as needed. The rim has a curved shape.
  • Cooling- The metal is allowed to cool once it has been shaped.
  • Assembling- Parts are put together and fused to form a unified whole. The metal’s tensile strength and malleability are improved by beating. As a result, the vessel is the weakest where it has been welded. Tongs are used instead of handles while using this type of cookware.
  • Scraping- Vessels are sooty black, and the outsides of cooking vessels are left dingy, but the dark layer on the interior is scraped away.
  • Coating- The vessel’s bottom surface is heated, attached to lac, and coated in tin foil. The layer is done to thicken the vessel’s base so that food does not adhere to the insides during cooking.
  • Finishing- Acid washing to give them a gold appearance. Flat metal bits are cut and hammered onto the crockery to provide decoration. An iron-pointed tip pen can also cut designs into metal. A black gold pattern is also created by etching on a smoky foundation.
Casting:

Casting is a manufacturing technique in which a solid metal is melted, heated to the correct temperature, and sometimes treated to change its chemical composition before being poured into a hollow or mould to solidify in the desired shape. Thus, any metal that can melt can create basic or complicated forms in a single operation. Casting can configure the final product in almost any way the designer wants.

Rolling:

Rolling is a process in which metal is passed through rollers at temperatures below its recrystallisation temperatures. This increases the metal’s yield strength and hardness. Rolling is accomplished by inserting flaws into the metal’s crystal structure, resulting in a harder microstructure that prevents additional slippage.

Annealing and Pickling:

Annealing is a heat treatment involving heating a metal to a specified temperature/colour and then cooling slowly. Annealing softens the metal, allowing for easier cutting and shaping. Pickling is a chemical technique for removing scale or oxide from steel to provide a clean surface.

Slitting & Packing:

Slitting is a metal cutting technique that involves cutting big rolls or coils of sheet metal stock using razor-sharp rotary blades. Metal slitting consists in cutting straight lines lengthwise into a giant loop to make narrower metal strips.

CONCLUSION

Metal’s discovery has proven to be a blessing to humanity, particularly its use in our daily lives. According to archaeologists and historians, humans learned to utilise metals more than 5 million years ago. Metals including copper, zinc, iron, and various alloys were used to make weapons, containers, coins, pendants, and brass handicrafts, among other things.

Also Read: Article on copper powder making business plan. 

The discovery of brass and other metals has made life simpler and allowed the completion of previously impossible undertakings. Historical records show that they also skilled ancient people in creating fine arts such as paintings, sculptures, and handicrafts. Brass utilitarian products and brass handicrafts were manufactured here around 5 million years ago. Being one of the world’s top brass manufacturers, India ranks first in the production of brass handicrafts, including utensils. As a result, manufacturing brass utensils as a company is never a terrible idea. Taking your brass utensils business to the next level will only be determined by your business techniques for thriving the brass utensils sector using your ideas as the medium. 

You can easily understand the various aspects of the brass utensil manufacturing process and business by downloading the project report in PDF format by paying a nominal fee from this website.

FAQ

Why are brass manufacturers facing tough times after Covid 19?

Due to a considerable increase in raw material prices worldwide, brass makers are having a difficult time. Demand has decreased as a result of price rises.

In India, where are brass utensils made?

1) Utensils of Brass are created in practically every state of India, with specific locations being more critical than others. 2) Moradabad is India's largest and most well-known city for brass products, including brass utensils. Other important metallurgical centres in North India are Jagadhari in Yamuna Nagar and Jandiala Guru near Amritsar in Punjab's star. 3) Some of the critical areas for brass utensil manufacture in India include Tamil Nadu (Thajavur, Chennai), Kerala (Mannar), and Odisha (Balasor, Puri, Cuttack, and others) in southern India. In North India, Mannar is only second to Moradabad. 4) There are well-known brass utensil-making areas in the eastern half of the nation, including Khagra and Nadia in West Bengal, Parev in Bihar, and sections of the Kamrup region in Assam. 5) This activity has always been done by the Vishwakarma community's Moosaries and Acharies communities.

What are the Health Benefits of Using Brass Utensils?

Non-acidic meals like rice and dal are cooked using brass utensils. Cooking on brass utensils preserves the majority of the nutritional worth of food, making it beneficial to one's health. Copper and zinc metals have qualities that are good for health in various ways. 1) Copper and zinc deficiency can cause various illnesses, which can be avoided by using brass utensils in the kitchen or when serving meals. 2) Copper deficiency lowers the body's immunity, causes anaemia skin diseases, and deteriorates bone health. As a result, eating meals cooked in brass containers can naturally aid in building immunity, increasing blood haemoglobin levels, preventing skin disorders, and strengthening bones. 3) Zinc deficiency causes children's development to be delayed and irregular. It causes a decrease in the body's capacity to fight disease, a rise in skin disorders, a lack of appetite, and slow wound healing. As a result, eating or drinking from brass utensils, which contain roughly 30% zinc, helps avoid certain disorders. 4) Improves digestion 5) Anti-bacterial properties: Drinking water stored in brass kitchenware can cleanse the water while preventing worm-related ailments. 6) Prevents respiratory diseases.

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