Cement Pipe Manufacturing Project Report

Description

Cement Pipe Manufacturing Project Report is available for download here. The purpose of the RCC spun pipe of the cement project report is to make the prospective entrepreneur aware of the business information.

It takes many days to research this business and then write the project report for starting a cement pipe manufacturing business in India. My question is Why spend so much time when we are here? Yes, I mean to say that the business plan is a crucial document that contains all significant details about the setup.

If you are an individual who lacks time and wants to get the project report ready in a short moment. You are on the right page. We can provide you with this project report in a few minutes. Just make the payment and get the download link that gives you access to use our project report. If you want an up-to-date project report for the jeera biscuits-making business, you can get a customised project report by paying an additional amount and getting the business plan as per your standard.

Spun / Hume Pipes made of Reinforced Cement Concrete (RCC) is commonly used for water drainage, sewerage, culverts, and irrigation. RCC pipes are ideal for this application since they are leakproof, easily repairable, and non-reactive to sewer pollutants. Concrete pipes may easily last 100 years, making them a fit-and-forget solution. That is why they are favoured over other materials for such applications. Reinforced cement concrete spun pipes with a diameter of up to 1000 mm are only made in the Micro, Small & Medium Enterprises (MSME) sector.

Cement Pipe Manufacturing Project Report

Cement Pipe Making unit project report is a necessary document that will help you get all the necessary licenses, help you set up this factory and avail financial assistance from the banks. You can use it as a map that has all the solutions to your doubts and can resolve your problems in a gist of time.

Spun pipe manufacture is a labour-intensive, time-consuming, and inefficient process in which quality is primarily dependent on operator expertise. However, because these units have been in operation for decades by previous generations, the process has acquired its meaning in terms of social bonding.

According to BUREAU OF INDIAN STANDARDS, there are two types of RCC Spun Pipes: pressure and non-pressure. For instance, NP1, NP2, NP3, P1, P2, and P3 are used in various situations. RCC Pipes structures are made from cement, coarse and fine aggregate, sand, low-carbon steel, and HT Rods and bars. Since 1926, RCC Spun/Hume Pipes have been used all around the world. The RCC Hume Pipe was named after Sir Walter Hume, an Australian who invented it in 1910.RCC Hume Pipes (also known as Spun Pipes) are used for various applications, including sewerage, drainage, culverts, irrigation, water supply/transportation, and service lines.

In India, the first RCC spun pipe company, known as “BHARATH SPUN PIPES INDUSTRY,” was established in Bombay (Mumbai) in 1972. At present, in INDIA, there are 6450 industries in this business. In Karnataka state, 856 industries are related to this business.

How To Download Cement Pipe Project Report

It is really very simple to download the project report for every business from our website. It just takes a couple of minutes to receive a project report. 

Firstly, Add the project report of cement pipe to the basket. After that, check out and make an online payment. You can easily download the project report in PDF format immediately after payment.

Market Potential of Cement Pipe Manufacturing Business

RCC spun pipes are mostly used by public health engineering departments, public works departments, agriculture and forest departments, national highways, environment engineering departments, and panchayats municipal corporations. The majority of the customers are government-approved civil contractors who work for government departments and public-sector enterprises. Since the government focuses on rural irrigation and improving water supply techniques, the need for pipes is growing. Information about the market potential is included in the project report of RCC spun pipe of cement. Along with cement manufacturing, you can also start the business of AAC Block and CLC Blocks.

Factors to consider before manufacturing Cement Pipe in India?

Certain factors that play a crucial role in pipe manufacturing is:

• Strength at early stages
• Surface texture and density
• Permeability
• Sulfate resistance
• Consistency

The use of concrete with a very low water-cement ratio gives high strength of 40MPa.

Uses of RCC Hume pipes

RCC Hume Pipes are used for the following systems:

• Concrete pipes in Culverts system
• Cement pipes in Jacked or Tunnelled Systems
• RCC pipes in Storm-water Detention Systems
• Concrete pipes in Low-Pressure Pipelines system
• Cement Concrete pipes in Sanitary Sewers system
• Concrete Pipes in Storm Sewers system.

How do I start a cement pipe manufacturing business? 

You can start cement pipe business by manufacturing it using the process listed below. 

MIXTURE

Water and cement are used per weight according to mix design and regular aggregate inspection. For proper mixing, instructions are written on boards. The cocktail must be consumed within 30 minutes to maintain its proper strength. This is done by IS 456. In that order, the concrete mixture for the RCC spinning pipe is made up of 1:2:5:2:5 cement stone, metal, and sand.

MOLDING

Molds, as well as bushes and rings, are well oiled. After opening, all moulds are thoroughly cleaned with a Hand Grinder. For cage centering, proper supports are provided. (If the diameter is greater, two cages are constructed under IS: 458, with the upper cage always being 75 percent of the inner cage.) Tie rods and nut bolts are appropriately packed in these.

MANUFACTURING

The reinforced cage is first wound by hand on the cage winding machine. The cage is then inserted into the pipe mould, then hoisted up and horizontally installed on the turn unions.

AFTER MOLDING

With the help of Chain Pulleys, moulds are held properly on runners. Initially, when pouring the mixture, the machine’s RPM is set to a low level to ensure proper pouring, and subsequently, the RPM is increased to 1500, as required by IS: 458. When the spinning is done properly, it leaves extra water in the pipe, which gives it strength.

The cement concrete is rotated into the moulds, where it spreads evenly inside. It is rotated by a drive shaft with a variable speed arrangement, with the rotation slow at first and subsequently increasing. The pipe’s diameter and class determine the length of time it takes to complete this process. For 24 hours, the pipes are retained in the mould. Depending on the pipe class, the pipes are taken from the moulds the next day and submerged in water in the curing tank for 15–20 days.

The pipes’ specimens are put through three tests:

• Hydrostatic pressure test
• Three edge bearing test
• Absorption test

Following that, the pipes are finished with rods and brushes.

• Molds are detached using chain pulleys during the demolding process.
• Moulds are demolished after 24 hours to ensure adequate pipe quality. 

MARKING

All pipes are labelled and dated using a permanent marker after the manufacturing process. All of these marked numbers are recorded in front of tagged numbers by the supervisor, and then they are kept in the computer by date and marked number wise with the weight of cages.

CURING

Hydra and ceiling pipes are kept in curing tanks for appropriate curing after being demolded with Trolleys. Pipes are rotated regularly, and sprinklers are activated 24 hours a day. After 28 days of curing, the pipes are removed from the tanks and stored.

Project report is essential to understand the process of manufacturing RCC spun pipe of cement.

Quality Control and Standards

The following testing methods, as specified in SASO, ASTM C-479, and BS 5911, are used to ensure excellent quality of manufactured pipes: –

External Load Crushing Strength Test

This test is used to determine whether the pipe is strong enough to sustain the external crushing load specified in ASTM or BS requirements. The test shall be performed on one sample pipe chosen at random from a lot of the same nominal diameter, and the test findings must meet the requirements for the Lot’s acceptance. The process is outlined in ASTM C-76M under the heading “Three Edge Bearing Test.”

Hydrostatic Test

This test is used to check pipe leakage and ensure that the extent of any leaking, if any, is below acceptable limits. The test is performed on a sample pipe chosen randomly from a lot of the same nominal diameter, and the result must meet the Lot’s acceptance requirement. The sampling pipe is inserted into the testing machine and filled with water to exclude air. The water pressure is brought to the specified pressure for the stipulated period without sweating or leakage.

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Applications of Cement Pipe

• Reinforced concrete pipes mostly serve storm drainage and irrigation networks.
• Sewerage and industrial wastewater are transported through lined, reinforced pipelines.
• When open trench excavation is not possible due to traffic, continuous water flow, or when deep installations are necessary for transporting sewerage, stormwater, or laying utility services, reinforced concrete jacking pipes are employed.
• When groundwater is aggressive to steel, non-reinforced concrete pipelines are employed.

How to start a cement pipe manufacturing factory?

You need to follow all the steps i am listing below to start a cement pipe manufacturing factory in India.

Understanding the industry

You need to know that establishments that work on concrete pipe and block manufacturing business manufacture bricks, blocks and cement pipes. Cement pipes include sanitary sewer pipes, storm sewer pipes, culvert pipes etc. Cement bricks and block manufacturing includes decorative and structural blocks and pavers and other bricks of different shapes and sizes. 

Products manufactured at cement pipe manufacturing unit are used heavily in residential and industrial constructions. Coming in different shapes and sizes, cement pipes, bricks and vlocks come in varied shapes and sizes.  

Statistics about Cement Pipe Industry

IBIS estimates that there are three main key markets that lead to high revenue generation in this business. The industry is divided into parts and thus cement pipe manufacturing is a major sector counted in economy of the world. If you are conducting a detailed market research in this business then you are likely not going to struggle in this business. There are many contractors who will be ready to buy cement pipes from your company. It is a financially challenging and tasking business but it is regarding too. 

Conducting Market Research and Feasibility Studies

The psychographic and demographic composition of cement pipes includes the ones manufacturing cement pipes. If you are planning to start your own cement pipes manufacturing business, then you need to explore beyond production and marketing of cement pipes in India and abroad. 

Know level of competition in Cement Pipe Industry

The existing competition in cement pipe manufacturing business is beyond the competition in your city or country as major cement pipes and bricks are made in foreign market. Thus, it can be said that competition is tough in cement pipe manufacturing industry. 

If this industry lacks competition, it would mean that the industry lacks profits. It is a business that has monopoly in the market. Thus, it is a profitable start up. 

Know the major players in Cement Pipe Manufacturing Business

You need to know your competitors who may affect the growth and popularity of your business. You need to know the major players of cement pipe industry so that you can compete with them and know their marketing strategy. A few of them are Ambuja, ACC etc. 

Economic Analysis of Cement Pipe Manufacturing Business in India

When you start this business, you must explore the costing and economic analysis of this business so that you can generate profits in the near future. You can also expand your business at national and international level when you conduct cost and economic analysis. You need to know the major factors kike promotion, pricing and place. You need to explore these factors from time to time and gain profits. 

It is also important to know in detail the raw materials, machinery, maintenance of machines, transportation cost etc as they are major factors to consider because cost revolves around the. Thus carrying cost and economic study is important. 

Should I buy cement pipe franchise or start my own cement pipe business?

There is hardly any franchise available in the market that you need to buy to start cement pipe manufacturing business in India. You will have to start from scratch only. The reason is that this business opportunity is pretty and thriving that provides you a lot of investors who are ready to invest in this business type and you will be able to conduct market survey and feasibility study in your own way. 

You can establish your own solid cement pipe manufacturing brand if you start from scratch. It takes determination, dedication, hard work and time to achieve your business goals. 

Know threats and challenges involved in Cement Pipe Manufacturing Buisness

There are a few threats and challenges that ou will face when you start concrete pipe making business in India as this industry has a major challenge of rising competition. This affects the industry demand of various existing and new brands. For example, pipes that are made of plastic, aluminium, iron etc are more popular because of their durability and competitive price tags. The threats may arise from changing government policies as well. The threat may beof emerging new concrete pipe manufacturing companies as well and affect your target market.

Look For the most suitable legal entity for concrete pipe manufacturing Company

When you start a new concrete pipe manufacturing business, the legal entity that you choose to start will affect your business in its growth. You can start a general partnership, sole proprietorship, limited liability etc and start an ideal business. If you have an intention to grow your start up and supply cement pipes, bricks and blocks across the globe then you can choose to start limited liability company. 

Choose a catchy name for cement pipe manufacturing factory

When it comes to selecting a name for your cement pipe business, then you need to be bit creative as the name that you select will go a way long to create a brand for your business. You need to choose a good name. 

Choose the best insurance policy for your new business

In many countries of the world, it is important to get your business insured to avoid loss in the future. It is good to keep a budget for insurance policy cover and consult an insurance company to guide you choose the best plan for your business of cement pipe manufacturing. You can buy the basic insurance policies that are as follows. 

• General Insurance
• Liability Insurance
• Health Insurance
• Risk Insurance
• Equipment Insurance
• Workers compensation etc. 

Get trade mark or copy right for your intellectual property

If you are planning to start your cement pipe manufacturing business then you need protection of intellectual property trademark. It is important so that you can successfully run your business and you will be able to protect the logo of your company as well. You can register your trademark also.

Get the Legal Documents Ready

You have to get all the required documentation done before starting your business. If you want to successfully run your business, then you need legal permissions. You will face troubles if you don’t get the documentation done before hand. Some basic legal formalities that need to be done are the followimg.

• Fire Cerificate
• Health inspection certificate
• Busines License
• Incorporation Certificate
• Insurance Policy

Arrange the Capital Requirement for Cement Pipe Manufacturing Business

You are required to choose your budget for this business. It will define the scale of your business too. Your startup capital allows the production to start and it is expensive if you start at large. When you need finance for your business you require a project report that the banks want to study your busines plan. 

Best Location for Cement Pipe Manufacturing Business

When you start a cement pipe manufacturing business you have to face some challenges if the location of your business is not good. You should not choose your location in a residential estate as it is not allowed. You need to thus look for the most suitable location for this business.

Hire Employees for technical and other needs

When you start your own cement pipe manufacturing business, you need concrete mixers, machines and molds that help you make cement pipes. You need to buy the machinery and other equipments at reasonable rates and also hire staff to operate them. 

The number of employees that you need to start ths business depends on the finance available with you to hire them. When you have to start this business on a large scale then you require Admin and HR Manager, Chief Operating Officer, Civil Engineers, Accountant, etc. 

You require a minimum of 10 to 15 employees in the starting and you need to hire dedicated staff. 

For whom is cement pipe Making Unit Project report format useful?

1. CA Chartered Accountants
2. Tax Consultants
3. Small Business Owners
4. Students
5. Engineers
6. Who wants to self-study

In addition to those who want to prepare project reports themselves.

Sample Project Report Format of cement pipe Making Business

In our project report format, we cover technology details, its diagrams, flow charts etc. as and when required or deemed fit to include. Also, prepare in-depth financial calculations which are necessary for the Investor/bank.

You will get the report data from our Project Report in PDF. You can also modify the information according to your need. You will be able to access the data easily according to your requirement. 

Contents of Cement Pipe Manufacturing Project Report

Conclusion

Sewer, road, highway, culvert, irrigation, and water supply all require RCC Hume pipes. Hume Pipes, also known as spun pipes, are classified into three classes, with the NP2 and NP3 classes often being produced on HUME pipe manufacturing machines. However, heavy-duty pipes NP4 are manufactured utilising a vertical manufacturing technique that is the most modern and computerised.

Hume pipe production in India is dependent on the construction business, which has been rising over the past two decades as India’s construction, infrastructure, and electricity sectors have grown dramatically. making business project report is designed for an individual enthusiastic about investing in this business and willing to generate extra earnings with his investment in this business.

The complete set up requires a detailed project report and business plan that can tell the entrepreneur in detail about the market research and a lot more. Our project report contains all the necessary details that you need to know before setting up your business. It will help you in assisting to write down the project report and applying for a bank loan.

Frequently Asked Questions On Cement Pipe Manufacturing Project Report