Wheat Flour Mill Project Report

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Description

You can download Wheat Flour Mill Project Report here immediately.

Many people are interested in running a flour mill business, but they don’t have any idea about the process and costs for setup. Flour Mill could be a very much profitable business, but you need some patience. You can get information about the process and various costs by downloading the project report of wheat flour here.

 

If we review our local market needs, there are different types of flour mill setup like domestic flour mills, commercial flour mills, bakery/mini flour mills and roller flour mills. Out of these, commercial one is very useful as it required low cost but also variable-since flour procure from this at commercial level.

 

Flour Mill is the traditional process also. Generally, we see flour is used in our daily life for different purposes like chapatti making, naan, puri, bread etc. This is the essential raw material and highly consumed in daily routine in India.

 

Grains should be clean and dry before grinding and then break split by sieving to superior or intermediate particles and other rough particles. Different types of grains flour in the mill like wheat, bajra, Makka, rice, millets etc. are in great demand. Therefore mill is required for the flouring purpose. Flouring is done 5-6 times to get smooth flour.

Objective of Wheat Flour Mill Project Report.

This pre-feasibility report is in respect of wheat flour mill. The objective of the project is to provide information to potential entrepreneurs. The Project Report of Wheat Flour Mill business covers various aspects. A project report is helpful for investors, startups, and lenders.

Market Opportunities in India for Wheat Flour Business 

Around 812 roller flour mills run in India which produces nearly 25 million tonnes flour of Rs 1000 crore per day. 30-1000TDP minimum capacity required per day of raw materials. For the startup of small or mini flour mill, at least 30 tonnes of raw material is required daily.

A lot of products like chapattis, puri, paratha are formed using flour. Various bakery products like biscuits and cakes are prepared using wheat flour or maida, which is the primary ingredient.

In this process, there is no pollution problem except dust, which can damage plant and machinery, also counter effect on workers’ health. For this reason, cyclone used to separate dust in the mill. In the milling system, the person should be aware of the selection of motors and energy requirement.

Price Involved in a Startup a Flour Mill Project 

Atta (wheat flour) is one of the main and basic food items for Indians, not only that, it is the basic food item for all the men living in the world.

There are various costs involved in setting up a wheat flour mill. The cost of the project is dependent on the capabilities of the plants to be deployed. You can download the project report of wheat flour mills of different capacities by paying a nominal fee. We have technical and financial project reports for Wheat Flour Mill. Project reports help prepare a business plan.

What Documents are Available to Download Here?

You can download the following documents by paying the prescribed fee.

  • Wheat Flour Atta Mill Technical Project Report.
  • 500 Kg. Per Hour Wheat Flour Mill Project Report
  • 1000 Kg. Per Hour Wheat Flour Mill Project Report
  • 2000 Kg. Per Hour Wheat Flour Mill Project Report
  • Agriculture-and-Allied-Industries Report.
  • Financial Project Report Sample Format in PDF and Excel File.
  • Other Sample Project Reports

Uses of Wheat Flour Atta 

Wheat flour is used for making rotis, parathas etc. in everyday food. There are many other uses such as in breads and other bakery products as well as in many other recipes in which wheat flour is used as the main ingredient. Wheat is also used as a feedstock in compound feedstuffs, starch production and ethanol production. Whole wheat flour is dark brown in colour. Whole wheat flour has higher nutritional values than enriched wheat flour, simply because; People are nowadays prefer to use whole wheat flour in their diet.

Quality 

It should be free-flowing powdery material, it should have a maximum moisture level of 12%, it should not have any insect inside the packet, it should be 40 mesh size powder with white colour. Wheat bran has brown spots, it usually contains 7-9% protein, contains trace minerals that are useful for health enhancement. It has the availability of Vitamin B complex compounds.

Market Survey

Flour is the most fundamental staple food for humans. It is used directly for human consumption. There is very little organized sector manufacturing flour from wheat for human consumption. The demand for 5-10 kg packs is increasing day by day.

More than 70 million tonnes of wheat are produced in India. It is mainly consumed in the form of flour, semolina, maida and baking flour. Most of the wheat is turned into wheat flour in small capacity disc mills (atta). Wheat has been used in India for more than 5,000 years. Flour today is not the wheat grown until the 1970s. Wheat has gone through great development.

Today two basic varieties of wheat are produced in India to make flour: durum and aestivum. Aestivum is semi hard wheat as compared to hard durum. About 90% of the flour in India is made from wheat. Durum is also called semolina. Durum is harder than any variety of wheat.

The report of the agriculture industry is also attached with the project report of the wheat flour mill. The industry report contains the latest market information.

Market Demand of Wheat Flour in India

The demand for wheat flour is mainly determined by the growth rate of population and per capita consumption of flour. The increasing use of wheat flour for industrial processing of food products such as pasta and macaroni will also significantly impact the demand for flour in the future.

After rice, wheat is India’s second most important cereal. Wheat provides more than 50% of the calories to those who mainly depend on it. India has witnessed a significant increase in the production of wheat in the last few years.

Wheat flour is a powder made from grinding wheat that is used for human consumption.

There are a lot of brands in the Indian packaged wheat flour market, which are trying to differentiate themselves with wheat origin, manufacturing process, quality, taste, texture and price to attract customers. Apart from leading brands, there are over 500 regional brands in India.

Wheat flour or atta is mainly used in India in food items like chapati, roti, naan and puri and sweat items like halwa, pakora etc.

Due to the public distribution system, whole wheat is made available which is ground and buying and grinding wheat from the open market will be cheaper than the flour available in the market and we have the option of grinding it to the required consistency. These advantages create immense market potential for Mini Wheat Flour Mill.

Market Strategy

It’s a hard task for factory investors to sell the flour to the direct customers, but if the competition in the local market is low, then the selling of final flour is easy. Some markets are very hot for the startup of this business since it is in high demand and competition is very low.

Also Read Article on Maize Flour Business Plan

Key Points Cover in Technical Project Report 

The following are the key points covers in technical project report, whichever relevant to business :-

Sr.No.ParticularsPage No.
1Executive Summary3
2Industry Introduction4
3Market Overview9
4Mfg.Process22
5Critical Factors23
6SWOT Analysis24
7Technical Aspects26
8Flour Production & Its Parts29
9Mini Flour Mill Technology34
10Quality & Type of Flour39
11Germ Technology45
12Milling50
13Processing Technology63
14Use of Wheat Flour66
15Packaging for Germ69
16Wheat Based Products73
17Automatic Whole Wheat Chakki P.115
185 MT Flour Mill121
1910 MT Flour Mill122
2030 MT Flour Mill125
21300-450 kg/h  Flour Mill127
22250 TPD Flour Mill147
23Cleaning Equipments155
24Milling Equipments159
25Packaging169
26Economics Chakki Flour Mill174
27Eco. Atta, Maida, Suji, Brans177
28Economics Mini Flour Mill180
29Eco Roller Flour Mill186
30Eco 115 MT Flour Mill194
31P&M Suppliers List197
32Wheat Structure & Nutrient203
33Laws and Regulations287

Report Size : 305 Pages,

Apart from this, you will also get other necessary information.

How to register for a wheat flour mill plant and how to get the license for it- 
  • Shop Act or Trade License: Apply for a Shop Act license from the local authorities if you want to set up a flour mill in India to startup your business. 
  • Udyam Registration: Flour mill set up is considered as a small business, and therefore, it is to be registered in Udyam MSMEs Online Portal.
  • GST Registration for Wheat Atta Chakki Plant: Every business’s basic requirement to show the taxes at any point of business.  Therefore, it is important to manage all taxes in a single uniform taxation structure present in India under which you have to register your business i.e. under Goods and Services Tax (GST) which is now common for everyone.
  • Along with these registrations, you have to apply for BIS – Bureau of Indian Standards  certification. In this registration, no pollution clearance request is applicable, but it’s better to investigate with the State Pollution Control Board of the local area before startup any business.

You must have a project report before applying for licenses and permissions. Project reports are also required along with the application.

Loans and subsidies for establishing a mini flour mill project

In the market, this business in great demand and money expenditure is very less, therefore; banks are easily ready to provide loans for Flour mill Business. It required very less space and not gender-specific means anybody can start this with good knowledge. Hence, it helps to start on a small scale, and banks provide a 60% loan on the machinery for setup. You must have a project report to take advantage of loans and government schemes.

Banks list which provides loans and subsidies for establishing flour mill business:-

  1. State Bank of India
  2. Canara Bank
  3. Punjab National Bank
  4. Union Bank of India
  5. Central Bank of India
  6. Bank of Baroda
List of Components of Flour Milling Machinery

The components of milling machinery for setting up a flour mill project are listed below. Detailed information of machinery and technical can be obtained from the project report.

  1. Land minimum of 200 sq. Mtrs.
  2. Construct an area for the plant and machinery as well as for the storage bins for grains.
  3. Construct office, laboratory etc.
  4. Machinery equipments include the following things:
  • Single bucket elevator without belt and bucket
  • Reel Machine (3 segments)
  • Rotary separator with aspiration channel
  • Scourer machine with aspiration channel
  • Intensive dampner
  • Rotometer
  • De-Stoner without fan & cyclone
  • Indent cylinder
  • Screw conveyor 7 m 1500/m, 4.5 m 1500/m
  • Dust cyclone with air sealdia 960mm
  • L.P. Fan for 1st Cleaning
  • Fan L.P. for Main Cleaning
  • L.P. Fan for DE stoner
  • L.P. Fan for final Cleaning
  • Magnets 6″*12″
  • Silogate

Milling Section

  • Roller Mill body
  • Rolls diameter 250 x 1000 mm (Indian)
  • Roll Grooving & spindle cutting
  • Plan sifter eight feed /16 sec
  • Purifier
  • Bran – finisher
  • Pneumatic lifts
  • Triple worm 8 mt. each
  • L.P. Fan purifier 1120 mm
  • Dust cyclone diameter
  • H.P. Fan
  • Supper cyclone
  • Bolting cloth lot
  • Misc. accessories like inspection, cover & joint range etc.,
  • Electrical motors
  • Electric pannel boards fitted with main starter switches, cables, cable fittings, volts and AMP meters, AC.B capacitors.
  • Reduction gears standard make
  • V-Groove, Pulleys, Couplings, V-Belts
  • Erection Material such as angle, Channel, Sheet, Iron
  • Tools and other equipment required during Erection
  • Consumable things like Nut, Bolt, Gas, and Welding Rods, Nanda, Fevicol,
  • Weighing scale 4 Nos.
  • Erection and Consultancy charges
Subsidies and eligibility for the scheme

Flour Mill is a very good opportunity to start up such kind of business as you can receive 25% of the capital cost of the plant and machinery cost, civil work cost from the government in general states.

In case of tribal development project, 33% up to Rs.75 lakhs received in areas like Sikkim, Jammu and Kashmir, Himachal Pradesh, north-eastern states, Uttarakhand, etc. Only you need to submit affidavits.

All firms, PSUs, cooperatives, companies can also apply for the same on a large scale and provide good job opportunities in such kind of areas.

Disbursement of grant or subsidies

The economic process is done in two equal instalments which released in two equal parts first and second (50%) and (50%).

Documents requirement and subsidies for flour mill

Following documents are required to set up this business and to take subsidies.

  1. Non-judicial stamp paper of Rs.100 as an agreement.
  2. Non-judicial stamp paper of value Rs.100 as an affidavit.
  3. Non-drawl of MFPI grants paper.
  4. Provide proof or certificate that you have not applied for this scheme or subsidy or loan in the past from anywhere like centre government or department or ministry or agencies or state government as per the rule 209.
  5. MFPI for the grain milling sector to avail the grant.
  6. Utilization certificate by the plant unit produced in the form of GFR 19A.
  7. Also, you can apply for term loan linked application to avail grant.
  8. Liability from the lending institutions under the scheme.
  9. For a total outlay of the scheme take 15%.
  10. Project report of wheat flour business.

This loan and subsidy will be permitted only as per rules of the government for proper usage of the lands and schemes. Project report of wheat flour is mandatory to get subsidy

Flour mill subsidy provided in following states like Karnataka, Tamilnadu, Telangana, Maharashtra, Andhra Pradesh, Kerala, Bihar, Madhya Pradesh, Uttar Pradesh, West Bengal, Gujarat, Rajasthan, Punjab, Haryana, Uttarakhand, Chhattisgarh, Odisha, Assam, Himachal Pradesh, Nagaland, Meghalaya, Tripura.

Government subsidy for a flour mill, Pindi girni subsidy and loans, flour mill loans from banks, mini flour mill cost, wheat flour mill cost and subsidy, Ragi flour mill cost and subsidy,Cornflour mill cost and subsidy, license to start a flour mill business,business plan of flour mill, grain flour mill cost, subsidy, rice flour mill cost and subsidy and atta mill cost and subsidy. On all these, the government provides handsome subsidy and therefore you can easily establish your business and support yourself. 

Conclusion 

The wheat flour project report has an essential place in the conclusion. 

Wheat is grown in almost every part of the world, from the near-arctic to the near-equatorial latitudes. It is the most important cereal crop in terms of area planted, followed by maize, barley and sorghum. The amount of wheat traded internationally exceeds all other cereals. In addition, the protein and caloric content of wheat is higher than that of any other food crop.

Atta is made from wheat which is cultivated during or just before the winter season. Although tissue culture base seeds are being developed which can be cultivated throughout the year.

Wheat has been collected from the wheat field and kept in the godown and further processing has been done. Flour of wheat is the first choice of health-conscious people. Wheat flour is obtained from the milling of wheat. There are different types of wheat.

What are the topics covered in the Wheat Flour Financial Project Report?

The Wheat Flour Financial Project Report covers the following topics.

Sr.No.ParticularsPage No.
1Cover Page1
2Table of Contents2
3Executive Summary3
4Industry Introduction4
5The Packaged Wheat Flour in India is Breaking The Old Age Traditions..!5
6Industry Lookout and Trends7
7Presentation of Production Statistics with Graphics8
8Market Overview9
9Effect of Covid 1910
10Branded Wheat Flour Market in India11
11The current market trends branded wheat flour12
12Marketing Strategy for major wheat Flour Brand13
13Presentation of Market Statistics with Graphics17
14The Major challenges19
15CRISIL SME Tracker: Wheat millers facing the heat as demand slumps20
16About Project21
17BRIEF DESCRIPTION OF PROJECT & PRODUCT22
18Manufacturing Process Flow Chart / Diagram24
19Plant Layout25
20CRITICAL FACTORS27
21GEOGRAPHICAL POTENTIAL FOR INVESTMENT27
22REASONS FOR THE SELECTIONS OF THE SITE27
23Why We Need This Fund ?28
24How we start ?28
25Total Unit Cost and Financials28
26PROJECT AT GLANCE29
27COST OF PROJECT & Means of Fund with Graphics30
28Calculation of Debt-Service Coverage Ratio DSCR With Graphics31
29Planning for Human Resources Manpower Spending Chart32
30Revenue Model33
31I Form Proposed Facilities36
32II Form Profit & Loss A/c37
33III Form Balance Sheet38
34IV Form Comparative CA & CL42
35V Form MPBF43
36VI Form Fund Flow44
37Ratio Analysis47
38Trend Analysis with Graphics51
39Depreciation54
40Loan Repayment Schedule55
41Assumptions56
42SWOT57
43Conclusion59
FAQ on Wheat Flour Business plan
Is it profitable to sell wheat flour in India?

Yes flour is in high demand, and people require it daily. You may make a lot of money every month if you work hard. This is a one-time investment with modest maintenance costs in the future.

Is the Wheat Flour Manufacturing Project Report accessible in PDF format?

Yes, the Wheat Flour Manufacturing Project Report in PDF format is available on our website.

What is the cost of starting a flour mill?

If you want to open a small flour mill, you'll need about INR 7-9 lakhs. A large-scale flour mill facility might cost anything from INR 10 to 20 lakhs. It also relies on machinery and other equipment that the firm requires as you buy new types of machinery, the price changes.

What is the size of the wheat flour market?

In 2020, the worldwide wheat flour market was valued at USD 155.08 billion. The market is expected to expand from USD 160 in 2021 to USD 160 in 2028, with a CAGR of 3.95 per cent between 2021 and 2028.

What are the challenges facing the wheat flour market in India?

Wheat flour has a shorter shelf life due to a lack of suitable storage facilities. One of the critical concerns expected to stifle the Flour Market's expansion is a lack of adequate warehousing facilities. Wheat flour's shorter shelf life is also reported to be limiting the Flour Market's growth.

What is the worldwide market potential for wheat flour?

Wheat flours are widely used in the food-service industry and households worldwide. All-purpose flour, semolina and durum flour, whole-wheat flour, bread flour, and others are examples of product categories.

Why is the Asia-Pacific region anticipated to develop at the fastest rate between 2021 and 2028?

The Asia Pacific area is home to a large portion of the world's population, and growing disposable incomes and urbanisation have fueled the region's wheat flour market expansion. An increase has assisted the region's need for wheat flour in the number of restaurants and cafés and a thirst for unusual food.

What are the prospects for the wheat flour market's residential segment?

Over the projected period, the prediction of the residential segment of the wheat flour market is to rise significantly. The demand for wheat flour in the residential segment increases the number of home bakers and a growing interest in cooking. Furthermore, the COVID-19 epidemic has raised the need for foodstuffs in the home sector, as individuals have been experimenting with cooking and baking due to most nations' lockdowns and travel restrictions. As a result, the prediction of the global wheat flour market's residential segment is to increase significantly in the upcoming years.

Which factors drive the growth of the market in the coming years?

In recent years, the demand for whole wheat flour has expanded dramatically due to customer desire for fibre-rich diets. Consumer knowledge of the health benefits of fibre-rich meals has resulted in significant growth in the use of whole flour across many areas of the food business. Several weight-loss regimens recommend eating whole grains to minimise the risk of lifestyle-related illnesses, including obesity, diabetes, and cardiovascular disease. The market expectation to rise in the following years due to the rising popularity of fibre-rich baked products and snacks. The rising belief among consumers that organic products are safer and healthier than conventional ones is likely to boost demand for organic whole flour among major food companies. Hence, it is profitable to start your business using this project report.

 

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