The startup of glass mirrors by going through our mirror glass project report will be easy for you to establish. Glass mirrors are manufactured using the superior quality of sheet glass that varies from around 2mm to 7 mm in thickness. Later it is coated with chemicals to get the desired reflection.
There is a good demand for these mirrors in the market nationwide. The demand for glass mirrors is high in hotels, restaurants, hospitals, vehicles, saloons, and railways. People usually love to see themselves in glass mirrors. Therefore they are found in each household as well.
Here are the uses of Glass Mirror.
Mirrors reflect the light falling on them. Some mirrors are two-way and some are one-way. The two-way mirrors are the ones that reflect the light that passes through them whereas the one-way mirrors are those which have one dark side and another one that reflects light.
According to the shape, a mirror is convex and concave too. The convex has the shape of a bowl that turns upward whereas, in a concave mirror, the bowl turns inward.
Also, Read the Article on Top 50 Manufacturing Business Ideas.
We are going to tell you What is a glass mirror made of?
Glass being a poor conductor can only reflect 4% of the light that falls on it. Glass is a good item because it has transparency, uniformity, hardness, rigidity, and a smooth finish. One can make several shapes from a mirror.
The basic raw material for the mirror is silica which is obtained from the sand. To produce a high-quality mirror, several other glasses are used too. This glass, therefore, contains chemical components that help to produce a strong glass that can beat the harshness caused by extreme conditions of the environment.
For example, People get pyrex from silica and boron, which are used in mirrors that can beat extremely high temperatures.
The mirror glass is coated and the most common coating is done using metals like silver, gold, or chrome. The coating that has been going on for years is silver. Nowadays coating is also done using silicon oxide, nitride, etc. The coating works as a reflector, and the mirrors show resistance to scratch.
The process of making mirrors is not complex. One can manufacture mirrors by reflective coating on mirrors. Nowadays mirrors are made by using non-toxic aluminum or silver coating.
The polish of the glass must be perfectly done and any impurity that remains in this task is going to create waves in the mirrors. There are many methods to prepare glass mirrors by coating them using the metal of your choice.
Metal is boiled in chambers designed especially for this purpose and later it is condensed. A thin and perfect coating is done on the glass sheet and the other side of the mirror is painted so that the metal coating remains good.
Mirrors are designed so that they look effective. The glass sheet on which the mirror is made must be durable and flat. The thickness of the mirror is important too. For mirrors that are used in heavy-duty, the thickness matters there too so that the strength of the mirror increases proportionately to the thickness. The coating that is to be done on the mirror depends upon the purpose of the mirror and its design.
The Project Report of Mirror Glass Manufacturing includes the following elements.
| Sr. No. | Particulars |
| 1 | Genesis |
| 2 | Project At A Glance |
| 3 | Introduction |
| 4 | Market |
| 5 | Basis And Presumption |
| 6 | Implementation Schedule |
| 7 | Technical Aspects |
| 8 | Quality Specification |
| 9 | Approximate Power Requirement |
| 10 | Pollution Control |
| 11 | Projected Balance Sheet |
| 12 | Projected Profitability Statement |
| 13 | Cash Flow Statement |
| 14 | Computation of Manufacturing |
| 15 | Electricity |
| 16 | Computation of Working Capital Requirement |
| 17 | Depreciation |
| 18 | Repayment Schedule of Bank Loan |
| 19 | Calculation of D.S.C.R |
| 20 | Break-Even Point Analysis |
Cutting and Shaping The Glass
The initial step in this process is cutting the glass in the form of a mirror is to be made. Some manufacturers buy the glass in cut form and make mirrors and a few producers of glass mirrors cut them and then prepare mirrors from them.
Finely pointed blades are used to cut the glass into shapes. Cutting is done before applying a coating to the glass sheet because the coating may flake off. An alternative is kept while cutting the glass that forms blanks when the glass is moulded in molten form.
Blanks
Blanks are put in an optical grinding machine. These machines have big base plates that hold the blanks and later they are placed against the other metal plate in the shape of the mirror be it concave or convex.
A grinding liquid is put on the glass blanks when they are rubbed against the curved surface. The gritty compound takes away the glass surface till it takes the shape of the plate. Later the surface becomes smooth and versatile. A hand grinding machine is also a good option in this case but they are time-consuming and tough to manage. They are useful when mechanical grinding doesn’t help.
The reflective material that your client wants can be applied to the glass surface once it is smoothly polished and coated. You can apply it in an apparatus, called the evaporator.
Blanks are placed above the holes in the plate kept on the upper side so that the metal vapor can reach the surface of the glass. The metal is heated for a long time, as much is required for it to set on the glass. The glass is then coated which gives it a uniform and reflecting surface.
Transferring to Glass
The upper plate hole shape is transferred to glass in metal by painting. This helps to pattern the mirror.
Dielectric Coatings
These are the protective layers over metals. They are silicon nitrate and silicon oxide. When they both combine in heat, they form a solid substance and this forms a coating like metals.
Evaporation Steps
The evaporation steps are used to do multi-layer coating. Mirrors that have a silver coating on their back have an opaque dielectric layer so that they can show better reflection. This also helps the metal away from scratches.
Finishing
When the coating is applied to the mirror, the finished mirror is packed carefully and kept in a safe place for shipping.
In the utility of glass mirrors, the market potential is an essential item. If it is missing, you cannot imagine the success of your organization. In the market, there are around 325 units in this business that are manufacturing mirrors with simple machines. The mirror glass project report contains a lot more about the market of mirror glass.
Being artisan in nature, a glass mirror is used for decorative purposes. Around 7.2 million sq meters is the production capacity of the manufacturing units of glass mirrors in the country. The mirrors are used in a good number in showrooms, railways, furniture manufacturers, the automobile industry, theatres, etc.
The gap that prevails between the demand and supply is 10% in India. Being an essential item of every household, it has good market capture. Since it is fragile, it shows good replacement too. Therefore the demand arises far and again. Glass mirrors are in huge demand in the international market as well, therefore you can export them too.
Having a good scope in railways and defence, the glass mirror industry is always a profitable manufacturing business in India. Therefore this business has a good scope in the nationwide and international markets as well.
The glass mirror industry is a large-scale business. If you wish to choose a small business, then you can start it in an area of about 4000 square feet. In India, a large-scale manufacturing business set-up ranges from 5000 to 8,000 square feet. Make sure to arrange sufficient electricity and water supply. Take a look at the nearby raw material supply as well. It is always better to plan things before installing the machinery in the plant. If you have rented land then the monthly rent is estimated to be around Rs.20,000 and Rs.30,000.
Conclusion
The project report on mirror glass is well-researched and provides you with detailed and accurate content that can be helpful to you in deciding how to start a mirror glass manufacturing startup in India.
The growth restraints in the mirror glass market are the fragile products that get manufactured and are destroyed by shipping cause huge losses to the businessmen. As they have incurred the expense but cannot earn because of broken products in transit. This is the shortcoming in this business.
1)Virginia Glass 2) AIS Glass 3) Saint-Gobain 4) Taiwan Glass 5) GGI 6) Guardian
The best way to package mirror products are the plastic bubble wraps that can cover the mirror glass and prevent it from breaking in transit. Along with this, they can be packed in thermocol after bubble wrap and then put into the carton.
Once you subtract the sales and management cost, you can get to know about your profits. Businessmen on large scale can make a profit of around 5 lakh per month and for small-scale investment business in mirror glass making, the profit lies around 1 to 2 lakhs.
You can collect orders from hotels, hospitals, malls, restaurants and interior designers about the demand for mirrors at their end and can supply them. You can send the ready mirror products to other parts of the country by online trading and can even export them.
Yes, but for that the prescribed fee has to be paid
