Broom Manufacturing Project Report

Description

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Brooms have been used to sweep up, in, and around the house and office for ages. They can be formed of several artificial and natural materials. Extruded plastic and metal handles are common materials for synthetic bristles. Brooms made of raw materials can be made of several materials, including brushes. Still, most are made of stiff grasses like broomcorn and sotol fiber.

Broomcorn brooms have been in production for over 200 years and are regarded as great brooms. Broomcorn stalks absorb dirt and dust, wear well, and are moisture-resistant, whereas plastic brooms carry dirt. Broomcorn brooms are the most costly brooms on the market.

Broomcorn is a kind of upright sorghum grass known as Sorghum Vulgare or Sorghum bicolor variation technique. It belongs to the Gramineae family and is grown for its rigid stems. When these stiff, tasseled branches with seeds on the ends are plucked and dried, broom bristles are produced. The grains are starchy and rich in carbs, and they are edible.

The tasseled stalks used to make brooms can reach a height of 2-8 ft (0.61-2.4 m). They can be consumed by humans (in cereals) or used as animal feed. Due to its drought tolerance, sorghum is highly prized in hot and dry areas. 

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Introduction 

The majority of the broomcorn and sotol fiber used in American broom manufacturing is grown and processed in Mexico. Sotolfibre, a yucca fiber, is occasionally used on the interior of the broom and wrapped with more costly broomcorn, bringing the natural-bristle broom’s price down.

Broomcorn brooms are still primarily handcrafted products. A single operator works fast at a machine to create brooms by hand. Broomcorn brooms have seen various modifications in the manufacturing process over the past few decades, although minimal. Since the mid-twentieth century, the handicraft has mostly remained unchanged.

In marriage rites, brooms were frequently utilized to signify a union. Enslaved African-Americans were married in a civil ceremony known as “jumping the broom,” The pair physically jumped over a broom to symbolize marriage. Today, African-Americans periodically reenact this tradition by jumping over a broom during weddings, with specially constructed and adorned brooms. These brooms then become a focal point in the new home.

History 

Wrapped branches and brushes carried ashes and dirt about and out of the house for generations. To hold the brooms together, native grasses were dried and packed together, with the tops typically decoratively braided or firmly knotted with thread or cloth. Because of their tall stalks with tasseled tips, Southerners have used native sweetgrass and other grasses for broom bristle.

The track of American broom earlier was altered in the late eighteenth century, when Levi Dickenson, a farmer from Hadley, Massachusetts, is said to have prepared a broom for his wife out of a bundle of tasseled sorghum grass (also known as broomcorn) in the year1797. These early broomcorn brooms were most likely just tied or braided together, which is why they frequently broke apart.

Experiment with hardwood handles and circular broomcorn-led bundles.

Raw Materials

Broomcorn is the substance utilized, and it is supplied in big bales. The bundles are divided into groups based on the length and colour of the grass. In cheaper broom-corn brooms, sotol fiber from the yucca plant can be utilized. The broomcorn and sotol are secured to the handle using a white metal wire that is roughly 18 gauge.

The wire is connected to the handle with a tiny nail or two. Handles are usually made of wood. Occasionally, American hardwood is utilized, but Ramin wood, an imported wood with a dense, heavy, coarse grain, is often employed.

The brooms are sewn flat using thick twine and a sewing machine. Finally, water is required since the broomcorn must be thoroughly wetted to function.

Manufacturing Process

Broom manufacturing can also be started manually. In this instance, all you’ll need is a broom cutter and a broom packaging machine.

The procedure is straightforward. After harvesting, they are chopped to the necessary size with a cutter and bundled with a plastic packaging machine.

The collecting of Hills brooms and their slicing, grading, and packaging will all take place at the same time. This technique may create 18 to 20 dozen brooms for an experienced worker.

• Throughout an eight-hour work shift.
• Throughout an eight-hour shift, 120 to 150 dozen brooms can be manufactured.

Quality Control

Broomcorn is meticulously graded to know the product’s quality before it is sent in a bale. Broomcorn is classified by length and colour, with brown-red broomcorn being the least desirable. Inferior broomcorn can be used on the interior of the broom immediate the handle, as long as the operator retains the defective creation hidden.

The machinery must also be in good working order. Each broom-making machine is meticulously maintained, and the artisan at each machine recognizes when something is wrong right away. Other equipment, such as hydrostatic dryers and seed removers, is closely monitored to guarantee proper operation. The key to checking the quality of broomcorn brooms, however, is the broom manufacturers themselves.

Because each station has only one operator who works on the product from start to finish, they see and handle it for virtually the entire process (except the sewing process). Each operator can detect whether a product has gone astray and set away such a broom so it does not reach a retail shop.

Waste

Because broomcorn and sotol are processed in Mexico, there is little waste. (Broomcom is a little tricky to light, but once it does, it’s impossible to put out.) there are still seeds to remove, and the shorter grasses caught in a bundle of grass are quickly dragged away. These grasses and grains are flammable and don’t last long in the factory. synthetic strands that collect dirt and dust are now available. Brooms composed of more delicate polypropylene strands with angled bristles are also available. More miniature whisk brooms and brooms with easy-to-grip rubber handles are also available. With easy purchasing and delivery, the Internet has delivered broomcorn brooms to every home.

Key Points Cover in Sample Project Report  

Project Report Table of Contents

Apart from this, all the information is being provided. To help in preparing project reports.

FAQ

Q: What does Broomcorn stalk absorb?

Broomcorn stalks absorb dirt and dust, wear well, and are moisture-resistant, whereas plastic brooms carry dirt. This brooms are the most costly brooms on the market.

Q: What is the raw material used in Broom making?

Broomcorn is the substance utilized, and it is supplied in big bales. The bundles are divided into groups based on the length and colour of the grass.

Q: How is Broomcorn classified?

Broomcorn is classified by length and colour, with brown-red broomcorn being the least desirable. 

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For whom are these formats useful?

1. CA Chartered Accountants
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4. Students
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6. Who want to self study

In addition to those who want to prepare project reports themselves.

Sample Project Report Format

In our project report format, we cover technology details, its diagrams, flow chart etc. as and when required or deemed fit to include. Also, prepare in-depth financial calculations which is necessary for the Investor/bank.

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