Wall Putty Project Report

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Description

You can now download Wall Putty Project Report in a short time. It takes many days to research this business and then write the project report for starting a wall putty manufacturing business in India. My question is Why spend so much time when we are here? Yes, I mean to say that the business plan is a crucial document that contains all significant details about the setup.

If you are an individual who lacks time and wants to get the project report ready in a short moment. You are on the right page. We can provide you with this project report in a few minutes. Just make the payment and get the download link that gives you access to use our project report. If you want an up-to-date project report for the wall putty making business, you can get a personalised project report by paying an additional amount and getting the business plan as per your standard.

Wall Putty is a fine powder formed from White Cement and minerals mixed into a smooth paste and put to the walls before painting. The main benefit of using Wall Putty on the walls before painting is that it fills in any cracks, flaws, or blemishes on the surface. Wall Putty creates a strong bond with concrete and plastered surfaces.

The application of Wall Putty on any building or residence’s exterior or interior walls can generate an undulation-free surface for the flawless finish of the paints and a satin-smooth texture. Because the Wall Putty has good stickiness and tensile strength, it extends the life of the paint and makes the walls look more structured when applied before painting. It also helps to prevent wall deterioration because building walls are not always made of high-quality cement. Thus, Putty helps to make the walls more durable, water-resistant, flake-resistant, and abrasion-resistant.

Wall Putty Project Report

Wall Putty Making unit project report is a necessary document that will help you get all the necessary licenses, help you set up this factory and avail financial assistance from the banks. You can use it as a map that has all the solutions to your doubts and can resolve your problems in a gist of time.

Wall putty has a beautiful appearance and aesthetic appeal and provides additional coverage for following expensive paints and protecting the wall. There are also putties for wood that are variegated.

A stiff paste of linseed oil and whiting is used for glazing wood and covering gaps and fissures in the surface of timber or metal. This is a classic putty mixture. The addition of small amounts of white lead to oil can sometimes alter it. Instead of linseed oil, so-called commercial putty contains more or fewer minerals or other oil.

Market Scenario

A growing population is driving the white putty market, an increasing standard of living, and rising income levels, increased urbanisation, and government infrastructure programs. In addition, using putty before painting extends the life of the paint. The best part about putty is that it can be used to finish both interior and exterior walls, and it can be used on both dry and wet surfaces.

Wall putty is always in high demand due to its widespread use. Because our country’s development and industry are progressing at a breakneck pace, putty consumption is expected to rise. Constructions and industrial structures, among other things, are projected to skyrocket in the future, resulting in a surge in demand.

The Indian cement industry, one of the world’s largest and fastest growing, has been developing dramatically due to rising infrastructure operations, increased demand from the housing sector, and construction recovery. According to our most current research report, significant industry advances and strong government support are luring global cement titans. According to our estimates, India’s total cement installed capacity will grow at a CAGR of roughly 7% from 2012 to 2013 to 2014 to 2015.

Wall Putty is a highly sought-after product since it is necessary to reinforce the walls of any house or structure, and it is a basic requirement for any cons to be strong. The fact that the population is growing suggests that the demand for residential development is increasing. Growing population, rising urbanization, and government infrastructure plans are important reasons driving the market for this product, which is mostly in Asia-Pacific countries due to the expanding construction sector in China and India. China, India, and other South-East Asian countries lead the country’s low-cost residential construction category, led by the Asia-Pacific area.

Wall Putty market segment

Type, application, purity, pack size, end-use, region, and the company is all used to segment the Indian Putty market. As previously said, the White Cement Wall Putty and the Acrylic Wall Putty are the two types of Wall Putty available on the market, with the White Cement Wall Putty dominating the market.

The market can be divided into interior and exterior applications based on the application sector, with the former accounting for the majority of the market share. The market can be split into 99 percent and >99 percent purities based on purity. Because most established brands claim over 100 percent purity, the >99 percent purity group is projected to have a considerable market share.

The market can be divided into residential, infrastructure, commercial, and industrial customers based on end-use. The residential and infrastructure sectors are likely to lead the market due to the use of Wall Putty for better house finishing and other applications such as fixing cracks and holes, padding electric boxes, and so on and for better external finishing various infrastructures.

If we look at demand by area, India’s western and northern parts have witnessed more increase and are likely to see even more growth in the coming years, owing to the country’s growing population. It’s also true that, as Wall Putty has gradually consumed the market for Plaster of Paris as putty, the former has lasted longer than the latter.

The cement and paint industries have introduced putty with Primer, Water-proof Putty, Coarse Putty, and other kinds of putties. Putties in various colors have now been brought to the market. These approaches are used to present buyers with a wide range of options, which promotes sales.

Indian Market for Wall Putty

India is the second-largest paint and coating industry in the world. Wall putty has a market of approximately 4000 crores and is increasing at 12%. JK and Birla have 24% of their share. MSME (Medium Small Enterprise) also has a share of 23% in this market of about 850 crores.

Types of wall putty

There are two varieties of wall putty available on the market:

  • White Cement Putty
  • Acrylic Wall Putty

White Cement Wall Putty, on the other hand, is made up of white cement, minerals, and a polymer that has been developed to provide a white coating that is bright, smooth, and has an excellent finish on the wall. This form of putty is currently in high demand. Interior and external wall surfaces benefit more from White Cement based putties.

The other sort of putty is Acrylic Wall Putty, a ready-to-use acrylic resin and water-based putty that is precisely created to smooth walls before painting. Because it is a water-based putty, acrylic Wall Putty dries faster than White Cement-based putty and leaves a matt texture on the walls.

Calcium Carbonate is the main ingredient in both White Cement Wall Putty and Acrylic Wall Putty. In terms of durability, Wall Putty outperforms Plaster of Paris since it is a cement-based product that extends the life of the walls by forming a stronger bond with them. Also, while using Wall Putty on the walls, no primer is required. This is usually done to remove any blemishes on the wall.

Product Uses and Application

Wall Putty is a fantastic product that can be used for interior and outdoor plaster, concrete, gypsum plaster, and board; after dry, it may be sanded to a smooth finish and recoat-able. Make sure the painting surface is free of any loose paint, dust, oil, or grease.

Any prior fungus, algae, or moss growth must be properly removed by wire brushing and washed with water. Also, assure the surface is completely free of debris. Ensure that the surface is plastered or made with cementitious material and that it is relatively rough and damp. The following are some of the several applications for wall putties:

  • Putties are mostly used to reinforce and smooth the surfaces of walls and wood.
  • They can also be used to cover cracks and crevices in the walls or on wooden surfaces.
  • It increases the wall’s tensile strength and extends its life.
  • It keeps the wall from becoming flaky or easily damaged.
  • Finally, because the water-proof putties are water-resistant, they protect the walls from moisture.

Raw Material Requirement for Wall Putty

As previously indicated, there are various varieties of putties, and their raw material requirements range appropriately. White pigments, extenders, acrylic emulsion medium, additives, and biocides are the raw components needed to make Acrylic Wall Putty. Calcium carbonate, talcum powder, ash-calcium, and China Clay are used as fillers, butyl or styrene acrylate is used as a binder, Hexa-ethyl cellulose or microcrystalline cellulose is used as a thickening agent, potassium hydroxide, ammonia, or sodium carbonate is used to control the pH of the medium, and wetting agent, anti-foaming agent, and anti-mildew. Material required:

  • DOLOMITE POWDER (250-300) mesh size
  • WHITE CEMENT
  • HYDRATED LIME (95+ purity)
  • MHEC
  • RDP
  • CURING COMPOUNDS
  • VISCOSITY MODIFIER
  • MIX DESIGN OF WALL PUTTY 
White cement based wall putty
Dolomite 250 or 300 mesh78.00%
White cement15.00%
Hydrated Lime5.00%
R D Powder1.00%
MHEC1.00%

Machines Needed to start Wall Putty Manufacturing plant in India

  • RIBBON MIXER OR BLENDER
  • SCREW CONVEYOR
  • HOPPER
  • WEIGHING MACHINE
  • PACKAGING AND SEWING MACHINE. 

Manufacturing Process of Wall Putty

  • Add Dolomite powder 250 or 300 in a mixer
  • Mix white cement & lime powder
  • Add polymer into the mix
  • Mix thoroughly for 10-15 minutes. So that blending is homogeneous
  • Once the mixture is ready can be shifted to packing
  • Pack the material as per the required packaging quantity
  • After every batch of production, getting lab tests done is best practice to maintain the quality.

How do you manufacture wall putty?

You can make wall putty by arranging the raw materials and adding them in the right proportion. The main ingredients to manufacture wall putty are white cement and dolomite and you need to mix them in the right proportion.

For instance, 5 tonnes of wall putty that you will manufacture will have 1 ton of white cement and 4 tons of dolomite.

The ideal manufacturing includes main 4 parts.

  • Unloading and storage of raw material.
  • Batching or weighing of ingredients.
  • Conveying raw material to hoppers
  • Finally blending and mixing them.

How to make a white cement wall putty?

To manufacture white cement wall putty you need to do the following.

Unloading and Storage of Raw Material

Usually the raw materials come in sizes that range from small bags to big bags having a capacity of 25kg and 50 kg to 1000 kg. You need to unload these bags first and put the raw material into the conveying system using bag slitting machines in case of small bags and electric hoist in case of big bags.

Manufacturing process of wall putty depends on the finished product you want. So the quantity of raw material that includes white cement and dolomite is moved to storage silos.

For moving the raw material to silos, pneumatic conveying system is brought to use. It is robust and cheap in both maintenance and operation. The silos capacity depends on the raw material you need to carry to manufacture your stock.

You need to keep 3 to 6 days to get the manufactured stock ready. To avoid jamming of raw material in the silos. You need to fluidize the cones. Bin activators can also be used for extra precaution.

Weighing and Batching ingredients

You need to add ingredients in the right proportion as determined by the formula to get the finished product as desired. Thus, a hopper along with weighing cells is located below the storage silos. Metering the raw materials from silos to hopper need to be done using screw conveyors. Once you get the appropriate quantity of material in the weighing hopper, you can dose it to charge hopper with the help of conveying line through rotary airlock valves.

Conveying raw material to charge hoppers

The raw material needs to be conveyed to charge hoppers as needed. Choice of charge hoppers is done using diverters in conveying line. The capacity of conveying is decided by blender batch cycle time.

Conveying air is calculated and selection of a blower is made on the basis of requirement of capacity and distance. Average conveying air velocity ranges from 25 to 30 m/s.

Blending and Mixing

When the material is charged in a hopper, it is dosed in a mixer using screw conveyor. An average mixing time is 15 to 30 minutes. The raw material is further transferred to packing machinery to get packed. Finished product is also moved to the finishing area for storage purpose.

PLC Panel helps to control all system operations. PLC panel measured to accuracy of raw materials that are mixed together so that a superior quality of putty powder is manufactured.

It reduces the labor intensity also, thus making it a win-win situation for entrepreneurs.

How do you make waterproof wall putty?

Another latest trend in manufacturing wall putty is to make it water proof so that it retains its quality for a longer period of time. The invention provides a water proof wall putty powder being prepared from the following raw materials as per their right quantity.

  • 8-13 parts of sodium polyacrylate
  • 9-14 parts of polyvinyl acetate
  • 38-45 parts of ash calcium powder
  • 15-21 parts of hydroxypropyl methyl cellulose
  • 20-25 parts of sepiolite
  • 94-102 parts of heavy calcium carbonate
  • 7-13 parts of polyvinylidene chloride
  • 15-22 parts of soluble starch
  • 0.5-1.5 parts of a defoaming agent
  • 0.4-0.8 part of a leveling agent

It is very simple and easy to make waterproof wall putty. It needs to be highly waterproof, dust proof, anti-cracking, must have high adhesive strength, eco-friendly and safe, and excellent in performance.

Only the raw materials vary. They need to be added in the right proportion for you to obtain wall putty that is water resistant.

How much money do I need to start a wall putty manufacturing plant in India?

You need to make all the below mentioned arrangements if you want to start a wall putty manufacturing business in India.

LAND

  • 200-300 square feet for small-scale or rural startups
  • 1000-1500 square feet for medium or urban startups
  • 10,000-20,000 square feet for large-scale startups.

MACHINES

Machine cost starts from 5lakh goes up to 15 to 20 lakh and above.

Cost of Raw Material varies from area to area.

RETURN ON INVESTMENT (ROI).

Depending on investment and marketing strategy, 5-20% ROIZ.

Registration & License

The following type of registration and Licensing is required to start this business:

  • To start this business company has to register under the Proprietorship act.
  • Get one GST registration number.
  • Registered manufacturing unit from the local municipal or industrial corporation and also took a trading license.
  • Get register the company under MSME Udyam Registration data bank for ease of doing business.
  • Obtain one trademark registration certification to secure the brand.
  • NOC from Fire & Safety Pollution control board.
How to Download Wall Putty Project Report 

Here one can immediately download the project report for manufacturing of Wall Putty in PDF format. The first thing to do is to add the desired project to the basket. After this, the second step is to checkout. The third step is to pay the fee. You can download the project report in PDF format immediately after payment.

How much does it cost to start a wall putty business?

It costs approximately 10–15 lakh rupees to start a wall putty manufacturing plant in India.

Which are major players operating in the white putty market?

These are major players which are developing more advanced technologies and try to involve in launching new products to stay competitive in the market Kansai Nerolac Paints Limited, Berger Paints India Limited, UltraTech Cement Ltd., J.K. Cement Limited, Asian Paints Limited, AkzoNobel India Ltd., Walplast Products Pvt. Limited., Sika India Pvt. Ltd., Surya Wall Care Chem Pvt. Limited., Sakarni Plastic (India) Private Limited, among others.

Is Manufacturing wall putty a high risk business?

If we’re talking about risk in this business, you have to take a chance if the quality of your product isn’t up to the mark because if the quality isn’t up to the mark, the consumer will reject it. You have to remember that you cannot compromise on product quality and must produce the highest quality products because the customer always demands the best.

Profit Margin in wall putty industry

It is self-evident that the better your product is, the more it will sell. As a result, the amount of profit you can make is determined by how well your product sells. More sales equal more profit, and more profit equals more sales. As a result, you must establish your product in the market so that it sells well and that more people buy it. On the back of each bag of wall putty, you can write your margin. You can easily earn up to 2 to 3 lakh rupees with this.

For whom is wall putty manufactuirng project report format useful?

It is useful for below mentioned users.

  1. CA Chartered Accountants
  2. Tax Consultants
  3. Small Business Owners
  4. Students
  5. Engineers
  6. Who want to self-study

In addition to those who want to prepare project reports themselves.

Sample Project Report Format of Wall Putty Manufacturing Plant in India

In our project report format, we cover technical details, its diagrams, flow charts etc. as and when required or deemed fit to include. We can also help you prepare in-depth financial calculations which are necessary for the Investor/bank.

You will get the report data from our Project Report in PDF. You can also modify the information according to your need. You will be able to access the data easily according to your requirement. 

Contents of Wall Putty Manufacturing Plant Project Report
Sr.No.Particulars
1Purpose of The Document
2Introduction
3Acrylic Wall Putty
4Market Potential
5Industrial Scenario
6Product Description
7Product Uses
8Raw Material Requirement
9Different Components
10Manufacturing Process
11Yield of Product
12Production Ratio
13Indian Standards
14Project Components
15Land /Civil Work
16Detail Plant & Machinery
17Images Plant & Machinery
18Misc. Assets
19Power Requirement
20Manpower Requirement
21Other Utilities
22S.W.O.T Analysis
23Cost of Project
24Means of Finance
25Projected Balance Sheet
26Projected Profitability
27Cash Flow Statement
28Production and Yield
29Raw Material Cost
30Packaging Cost
31Sales Revenue
32Working Capital Assessment
33Computation of Closing Stock
34Working Capital Requirement
35Power, Salary & Wages Calculation
36Depreciation
37Repayment Schedule
38Calculation Of D.S.C.R
39Ratio Analysis with Graphs
40Break Even Point Analysis
41License & Approvals
42Implementation Schedule
43Assumptions
Conclusion

Setting up a wall putty making unit is a profitable venture needs a well written business project report that includes every crucial fact about this business-like market feasibility, future of business, legalities, quality, production etc. The wall putty manufacturing business can rise in a short time period, and it is a continuous business that can expand sales throughout the years. You just need to follow all the guidelines mentioned in our project report.

Frequently Asked Questions On wall putty manufacturing plant Project Report
How to start wall putty Making Business in India?

You can easily start a wall putty making business in India by exploring the market to know the best location in your area. You will also have to study the wall putty making business project report to get every important detail about this business.

What are the requirements to start wall putty making business in India?

You require a well written wall putty making unit project report for this business. This you can get from our website in a gist of time. It contains every significant detail about this startup that can benefit you in making wise decisions. You will also have to arrange space and buy equipments that we have listed in the project report.

Where can i get wall putty making business sample project report for bank loan pdf?

Well, you can explore the best wall putty making business project report PDF on our website and take help by checking out all the important details for your new business from it. It will serve you as a guide using which you can write your own wall putty making unit project report and submit it to the bank to avail loan for your new venture.

What is the right wall putty making business project report format for bank loan?

We have clearly stated the right format for this start up in our project report. You can check out the wall putty making unit project report details by downloading it after making a nominal payment to us. We have covered every important aspect of this venture in our report.

Can I download wall putty making business project report in the format of excel or word file?

You can easily download this project report from our website in PDF Format and use it for writing your project report. If you want to get it in word or excel file. It is very simple to later convert the pdf to word or excel using free file converting tools.

Can I download wall putty making unit project report and use it for bank loan under pmegp mudra and other government scheme?

The main objective of this project report is to highlight all important aspects of this business for your new set up and to provide sample format for preparing project reports for other purposes. However, according to your need, we will prepare customized project report for your set up so that you can get loan from the bank under any scheme.

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