Wall Putty Project Report

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Description

You can instantly download the Project Report of the Manufacturing of Wall Putty here.

Wall Putty is a fine powder formed from White Cement and minerals mixed into a smooth paste and put to the walls before painting. The main benefit of using Wall Putty on the walls before painting is that it fills in any cracks, flaws, or blemishes on the surface. Wall Putty creates a strong bond with concrete and plastered surfaces.

The application of Wall Putty on any building or residence’s exterior or interior walls can generate an undulation-free surface for the flawless finish of the paints and a satin-smooth texture. Because the Wall Putty has good stickiness and tensile strength, it extends the life of the paint and makes the walls look more structured when applied before painting. It also helps to prevent wall deterioration because building walls are not always made of high-quality cement. Thus Putty helps to make the walls more durable, water-resistant, flake-resistant, and abrasion-resistant.

Wall putty has a beautiful appearance and aesthetic appeal and provides additional coverage for following expensive paints and protecting the wall. There are also putties for wood that are variegated.

A stiff paste of linseed oil and whiting is used for glazing wood and covering gaps and fissures in the surface of timber or metal. This is a classic putty mixture. The addition of small amounts of white lead to oil can sometimes alter it. Instead of linseed oil, so-called commercial putty contains more or fewer minerals or other oil.

How to Download Wall Putty Project Report 

Here one can immediately download the project report for manufacturing of Wall Putty in PDF format. The first thing to do is to add the desired project to the basket. After this, the second step is to checkout. The third step is to pay the fee. You can download the project report in PDF format immediately after payment.

Market Scenario

A growing population is driving the white putty market, an increasing standard of living, and rising income levels, increased urbanisation, and government infrastructure programs. In addition, using putty before painting extends the life of the paint. The best part about putty is that it can be used to finish both interior and exterior walls, and it can be used on both dry and wet surfaces.

Wall putty is always in high demand due to its widespread use. Because our country’s development and industry are progressing at a breakneck pace, putty consumption is expected to rise. Constructions and industrial structures, among other things, are projected to skyrocket in the future, resulting in a surge in demand.

The Indian cement industry, one of the world’s largest and fastest-growing, has been developing dramatically due to rising infrastructure operations, increased demand from the housing sector, and construction recovery. According to our most current research report, significant industry advances and strong government support are luring global cement titans. According to our estimates, India’s total cement installed capacity will grow at a CAGR of roughly 7% from 2012 to 2013 to 2014 to 2015.

Wall Putty is a highly sought-after product since it is necessary to reinforce the walls of any house or structure, and it is a basic requirement for any cons to be strong. The fact that the population is growing suggests that the demand for residential development is increasing. Growing population, rising urbanization, and government infrastructure plans are important reasons driving the market for this product, which is mostly in Asia-Pacific countries due to the expanding construction sector in China and India. China, India, and other South-East Asian countries lead the country’s low-cost residential construction category, led by the Asia-Pacific area.

Indian Putty market segment

Type, application, purity, pack size, end-use, region, and the company is all used to segment the Indian Putty market. As previously said, the White Cement Wall Putty and the Acrylic Wall Putty are the two types of Wall Putty available on the market, with the White Cement Wall Putty dominating the market.

The market can be divided into interior and exterior applications based on the application sector, with the former accounting for the majority of the market share. The market can be split into 99 percent and >99 percent purities based on purity. Because most established brands claim over 100 percent purity, the >99 percent purity group is projected to have a considerable market share.

The market can be divided into residential, infrastructure, commercial, and industrial customers based on end-use. The residential and infrastructure sectors are likely to lead the market due to the use of Wall Putty for better house finishing and other applications such as fixing cracks and holes, padding electric boxes, and so on and for better external finishing various infrastructures.

If we look at demand by area, India’s western and northern parts have witnessed more increase and are likely to see even more growth in the coming years, owing to the country’s growing population. It’s also true that, as Wall Putty has gradually consumed the market for Plaster of Paris as putty, the former has lasted longer than the latter.

The cement and paint industries have introduced putty with Primer, Water-proof Putty, Coarse Putty, and other kinds of putties. Putties in various colors have now been brought to the market. These approaches are used to present buyers with a wide range of options, which promotes sales.

India Market

India is the second-largest paint and coating industry in the world. Wall putty has a market of approximately 4000 crores and is increasing at 12%. JK and Birla have 24% of their share. MSME (Medium Small Enterprise) also has a share of 23% in this market of about 850 crores.

Types of wall putty

There are two varieties of wall putty available on the market:

  • White Cement Putty
  • Acrylic Wall Putty

White Cement Wall Putty, on the other hand, is made up of white cement, minerals, and a polymer that has been developed to provide a white coating that is bright, smooth, and has an excellent finish on the wall. This form of putty is currently in high demand. Interior and external wall surfaces benefit more from White Cement based putties.

The other sort of putty is Acrylic Wall Putty, a ready-to-use acrylic resin and water-based putty that is precisely created to smooth walls before painting. Because it is a water-based putty, acrylic Wall Putty dries faster than White Cement-based putty and leaves a matt texture on the walls.

Calcium Carbonate is the main ingredient in both White Cement Wall Putty and Acrylic Wall Putty. In terms of durability, Wall Putty outperforms Plaster of Paris since it is a cement-based product that extends the life of the walls by forming a stronger bond with them. Also, while using Wall Putty on the walls, no primer is required. This is usually done to remove any blemishes on the wall.

Product Uses and Application

Wall Putty is a fantastic product that can be used for interior and outdoor plaster, concrete, gypsum plaster, and board; after dry, it may be sanded to a smooth finish and recoat-able. Make sure the painting surface is free of any loose paint, dust, oil, or grease.

Any prior fungus, algae, or moss growth must be properly removed by wire brushing and washed with water. Also, assure the surface is completely free of debris. Ensure that the surface is plastered or made with cementitious material and that it is relatively rough and damp. The following are some of the several applications for wall putties:

  • Putties are mostly used to reinforce and smooth the surfaces of walls and wood.
  • They can also be used to cover cracks and crevices in the walls or on wooden surfaces.
  • It increases the wall’s tensile strength and extends its life.
  • It keeps the wall from becoming flaky or easily damaged.
  • Finally, because the water-proof putties are water-resistant, they protect the walls from moisture.

Raw Material Requirement

As previously indicated, there are various varieties of putties, and their raw material requirements range appropriately. White pigments, extenders, acrylic emulsion medium, additives, and biocides are the raw components needed to make Acrylic Wall Putty. Calcium carbonate, talcum powder, ash-calcium, and China Clay are used as fillers, butyl or styrene acrylate is used as a binder, Hexa-ethyl cellulose or microcrystalline cellulose is used as a thickening agent, potassium hydroxide, ammonia, or sodium carbonate is used to control the pH of the medium, and wetting agent, anti-foaming agent, and anti-mildew. Material required:

  • DOLOMITE POWDER (250-300) mesh size
  • WHITE CEMENT
  • HYDRATED LIME (95+ purity)
  • MHEC
  • RDP
  • CURING COMPOUNDS
  • VISCOSITY MODIFIER
  • MIX DESIGN OF WALL PUTTY 
White cement based wall putty
Dolomite 250 or 300 mesh78.00%
White cement15.00%
Hydrated Lime5.00%
R D Powder1.00%
MHEC1.00%

Machines Required

  • RIBBON MIXER OR BLENDER
  • SCREW CONVEYOR
  • HOPPER
  • WEIGHING MACHINE
  • PACKAGING AND SEWING MACHINE. 

Manufacturing Process

  • Add Dolomite powder250 or 300 in a mixer
  • Mix white cement & lime powder
  • Add polymer into the mix
  • Mix thoroughly for 10-15 minutes. So that blending is homogeneous
  • Once the mixture is ready can be shifted to packing
  • Pack the material as per the required packaging quantity
  • After every batch of production, getting lab tests done is best practice to maintain the quality.

Investment

LAND

  • 200-300 square feet for small-scale or rural startups
  • 1000-1500 square feet for medium or urban startups
  • 10,000-20,000 square feet for large-scale startups.

MACHINES

Machine cost starts from 5lakh goes up to 15 to 20 lakh and above.

Cost of Raw Material varies from area to area.

RETURN ON INVESTMENT (ROI).

Depending on investment and marketing strategy, 5-20% ROIZ.

Registration & License

The following type of registration and Licensing is required to start this business:

  • To start this business company has to register under the Proprietorship act.
  • Get one GST registration number.
  • Registered manufacturing unit from the local municipal or industrial corporation and also took a trading license.
  • Get register the company under MSME Udyam Registration data bank for ease of doing business.
  • Obtain one trademark registration certification to secure the brand.
  • NOC from Fire & Safety Pollution control board.

Key Points Cover in Wall Putty Business Plan 

Project Report Table of Contents

Sr.No.Particulars
1Purpose Of The Document
2Introduction
3Acrylic Wall Putty
4Market Potential
5Industrial Scenerio
6Product Description
7Product Uses
8Raw Material Requirement
9Different Components
10Manufacturing Process
11Yield Of Product
12Production Ratio
13Indian Standards
14Project Components
15Land /Civil Work
16Detail Plant & Machinery
17Images Plant & Machinery
18Misc. Assets
19Power Requirement
20Manpower Requirement
21Other Utilities
22S.W.O.T Analysis
23Cost Of Project
24Means Of Finance
25Projected Balance Sheet
26Projected Profitability
27Cash Flow Statement
28Production And Yield
29Raw Material Cost
30Packaging Cost
31Sales Revenue
32Working Capital Assessment
33Computation Of Closing Stock
34Working Capital Requirement
35Power, Salary & Wages Calculation
36Depreciation
37Repayment Schedule
38Calculation Of D.S.C.R
39Ratio Analysis With Graphs
40Break Even Point Analysis
41License & Approvals
42Implementation Schedule
43Assumptions

Apart from this, all the information is being provided. To help in preparing project reports.

Profit in the wall putty industry

It is self-evident that the better your product is, the more it will sell. As a result, the amount of profit you can make is determined by how well your product sells. More sales equal more profit, and more profit equals more sales. As a result, you must establish your product in the market so that it sells well and that more people buy it. On the back of each bag of wall putty, you can write your margin. You can easily earn up to 2 to 3 lakh rupees with this.

FAQ’s

How much does it cost to start a wall putty business?

Approximately 10–15 lakh rupees.

How likely is it that you’ll be able to manage a wall putty business?

House construction continues daily, and in this condition, individuals use wall putty to properly adorn their homes. As a outcome, it’s very likely to continue.

Which are major players operating in the white putty market?

These are major players which are developing more advanced technologies and try to involve in launching new products to stay competitive in the market Kansai Nerolac Paints Limited, Berger Paints India Limited, UltraTech Cement Ltd., J.K. Cement Limited, Asian Paints Limited, AkzoNobel India Ltd., Walplast Products Pvt. Limited., Sika India Pvt. Ltd., Surya Wall Care Chem Pvt. Limited., Sakarni Plastic (India) Private Limited, among others.

MANUFACTURING WALL PUTTY IS A HIGH-RISK BUSINESS (RISK) ?

If we’re talking about risk in this business, you have to take a chance if the quality of your product isn’t up to the mark because if the quality isn’t up to the mark, the consumer will reject it. You have to remember that you cannot compromise on product quality and must produce the highest quality products because the customer always demands the best.

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For whom are these formats useful?
  1. CA Chartered Accountants
  2. Tax Consultants
  3. Small Business Owners
  4. Students
  5. Engineers
  6. Who want to self study

In addition to those who want to prepare project reports themselves.

 

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