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Gypsum board (also called plasterboard, wallboard, gypsum panel, sheetrock, or Drywall) is a panel constructed of calcium sulphate dihydrate (gypsum) with or without additives and pressed between a facer and a backer (typically thick sheets of paper). It is used in interior walls and ceilings construction.
The plaster is made up of fibre (usually paper or fibreglass), a plasticizer, a foaming agent, and various chemicals that help prevent mildew, boost fire resistance, and reduce water absorption. Gypsum building materials are utilised in all forms of construction (residential, non-residential, new, or refurbished) and range from complex high-tech systems to simple to install goods adapted for ordinary use.
Gypsum board is widely used in the building industry for internal walls and ceilings, and it is becoming increasingly popular in the do-it-yourself market. In addition to home and general building construction, gypsum board is a frequent fire barrier. These boards are commonly utilised in walls and ceilings, damp areas, external applications, fire resistance, area separation, and other unique systems. Gypsum plaster is a low-cost, lightweight, aerated Gypsum plaster building material.
The gypsum board is often termed. It is often called a gypsum board. Gypsum board is available in a variety of thicknesses to suit various uses. It is a crucial basic element in the production of cement. Depending on the quality of clinker, gypsum consumption ranges from 2% to 6% in various facilities. Natural gypsum reserves are abundant in India, with the majority of them concentrated in Rajasthan, Gujarat, and Tamil Nadu.
Furthermore, gypsum is obtained as a byproduct in the form of phosphor-gypsum by several chemical businesses. Chemical gypsum can be used as a full or partial replacement for natural gypsum. This substitute product is used in many cement plants that are close to phosphor-gypsum sources. The ASTM standards govern the production of gypsum boards and strict layout strength, resistance to water and other qualities criteria. According to current knowledge, the latter, especially plaster, plasterboards, and block, has the potential for economical usage as building materials.
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Gypsum Plaster Board Types
Gypsum plasterboards are divided into categories based on their intended application. Decoration can be put on the face of the gypsum wallboard. Standard gypsum board products are divided into two categories which are further divided into five subcategories. Several new goods have emerged as a result of innovation.
Standard Gypsum Board: regular core, flexible board, type “X”- fireproof, moisture proved and baseboard of plaster.
Specialty Gypsum Board: Inland ceiling board, resistant to mould & moisture, Shaft board, resistant to abuse and resistant to impact.
The compressive strength of hardening gypsum plasterboards relies on how much water the paste uses before installation because of the increased friction between crystals. The strength of the product also depends on its moisture content. In the presence of 1% moisture, the compressive strength drops to about 40% of the dry product’s. When the moisture content exceeds 1%, there is often no further deterioration in strength. Gypsum plaster boards’ bending strength is usually 50% of their compressive strength.
In recent quarters, we’ve observed an increase in gypsum board sales. The improvement of the construction market and manufacturers’ more aggressive pricing approach are the main reasons. The most prevalent building material for interior walls and ceilings is gypsum board panels. It is still a low-cost alternative to plywood, hardboard, and wooden panel boards, which contribute to forest resource depletion.
Gypsum boards are also a popular choice for business interior décor. With higher importance placed on housing and more funding for low-cost housing, demand for the Gypsum plasterboard has surged. Gypsum board has a high market potential as a successful investment opportunity for businesses.
The Indian gypsum plaster market was worth INR 440.36 crore in 2020 and is expected to increase at a compound annual growth rate (CAGR) of 5.81 percent to reach INR 612.95 crore by 2025. The robust infrastructure growth, growing cement sector, and rising demand for ceramic items drive the Indian gypsum plaster market forward.
The Indian government has made gypsum goods eligible for 100 per cent Foreign Direct Investment (FDI), which is a major driving force in the Indian gypsum plaster market. In recent years, rising FDI inflows into the gypsum market have resulted in a significant expansion in the gypsum plaster market. Furthermore, gypsum plaster is gaining popularity in the Indian market due to developments and new trends in the construction industry. Furthermore, the benefits of gypsum plaster over traditional plastering processes such as sand cement plastering are boosting market expansion.
Registration & License
For government authorities, you will need to apply for several registrations and licenses. The essentials are stated below:
Before getting started, it’s a good idea to double-check your state’s laws. By filing with the ROC following the concern pattern, you can incorporate your company.
- Obtain a trading license from the municipal government.
- Fill out an application for Udyam MSME Registration.
- Obtain a GST – Goods and Services Tax identification number.
- Get a no-objection certificate from the Pollution Control Board (PCB).
- Apply for BIS certification.
- You can protect your brand name by filing a trademark based on the Bureau of Indian Standards Specification Number.
The machinery and manufacturing processes can be set up on an area of around 2000 square meters. A location close to the Gypsum source. Electricity and water are two of the essential utilities.
Gypsum and paper are the primary raw materials used to make gypsum boards, as previously stated. Like sand and limestone, Gypsum is a non-metal mining resource found in various parts of the region. The imported paper will be used.
- Alteration type disc pulveriser with seven horsepower (HP) motor.
- 2.5 M long 2 M diameter cylindrical rotary drum calciner with a coal-fired roasting oven.
- Platform type weighing the balance of 100 kg capacity.
- Wooden tables with polished marble top molds.
- Hand tool, slurry making tank, and more testing types of equipment.
- Gypsum is disc pulverised after drying. Then calcine the item in the rotary drum calciner at 140°C to 170°C for two hours.
- Pulverize Paris plaster to a mesh of 150°C after chilling. Mix the fine plaster with the coloured material. Make them slurry by adding water afterwards.
- Place the reinforcement materials with slurry in moulds. The top surface is smoothed using wooden or direct wooden boards, and the extra material is recycled by slurry mixing.
- Properly fixed boards are removed from moulds and placed three to four days on wooden racks to be dried in the shade. Gypsum panels are stacked in onboard sheets and cartons for sale after drying.
Building construction activity is increasing, necessitating significant volumes of Gypsum board. Mold and model makers also see an increase in demand for the product. A large number of studies and establishments engaged in making statutes and interior decoration, as well as decorative plasterboards for false ceilings and other purposes, are creating a lot of demand for Plaster of Paris, which is creating a lot of room for new units to open up in this line of business.
Major players in the Indian market
Sakarni Plaster (India) Private Limited, Kaya Maya Industries, JK Lakshmi Cement Ltd, Saint-Gobain Gyproc India, Shriram Cement Works, TMC Gypsum India Ltd, Walplast Products Pvt. Ltd., India Gypsum Pvt. Ltd, V V Paint Inc, and TMC Gypsum India Ltd. operate in the gypsum plaster market. As part of their primary growth strategy, market participants form partnerships, mergers and acquisitions, and joint ventures.
What is the growth rate of the Indian gypsum plaster market?
Rs. 440,36 crore is expected to reach Rs.612,95 crore in the 2020 Gypsum Plaster market, which would expand at the CAGR of 5,81% in this period.
What are the factors which propel the growth of India Gypsum Plaster?
Solid infrastructure growth, a prosperous cement sector and the increased demand for ceramic products are essential aspects that boost the Indian Gypsum market.
In the upcoming years, which sector dominates the India Gypsum Plaster market?
By seeing the usage its find out that residential sectors dominate the Indian Gypsum Plaster market.
Key Points Cover in Project Report
Project Report Table of Contents
|1||Project At A Glance|
|2||Cash Flow Statement|
|3||Projected Balance Sheet|
|4||Projected Profitability Statement|
|5||Manufacturing Of Gypsum Plaster Board|
|6||Computation Of Raw Material|
|8||Working Capital Requirement|
|9||Break Up Of Labour|
|10||Break Up Of Salary|
|12||Repayment Schedule Of Term Loan|
|13||Calculation Of D.S.C.R|
|14||Computation Of Sale|
|16||Break Even Point Analysis|
Apart from this, all the information is being provided. To help in preparing project reports.
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For whom are these formats useful?
- CA Chartered Accountants
- Tax Consultants
- Small Business Owners
- Who want to self study
In addition to those who want to prepare project reports themselves.
Sample Project Report Format
In our project report format, we cover technology details, its diagrams, flow chart etc. as and when required or deemed fit to include. Also, prepare in-depth financial calculations which is necessary for the Investor/bank.
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