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In this business plan, we provide great information about Lemongrass oil business plan. Lemongrass is an aromatic plant that grows in many tropical and subtropical regions of southeast Asia and Africa. Many species called an East Indian lemongrass or Malabar or Cochin Grass, because of its origin in Indo-Burma region and its native to India, Sri Lanka, Burma and Thailand in India, commercial cultivation of this plant in different states like the Western Ghats (Maharashtra and Kerala), Karnataka, UP, Tamil Nadu, UP and foothills of Arunachal Pradesh and Sikkim.
Leaves and flowering tops of lemongrass are used to produce Lemongrass oil using the distilled method. This oil has a pungent lemon-like odour produce due to high citral content of around 75-90% which is used as a basic raw material for synthesis of β-ionones which is used for the formation number of useful aromatic compounds and Vitamin-A. Lemongrass oil is the main substitute for ‘Çod Liver Oil’. The important quality checking measure is citral content and its solubility in alcohol. This is also an important ingredient in toiletry products like soaps, bath salts, detergents, cosmetics, room fresheners etc. Here in this business plan, we try to explain how to start a small scale lemongrass oil manufacturing business.
This oil is reddish-yellow to reddish-brown colour with a strong lemon odour and highly used in pharmaceutical preparations, like pain balm, disinfectants, and mosquito repellent creams.
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In the early fifties, India produced around 1800MT per annum of lemongrass oil and a big monopoly in production and world trade but the situation is changing now as other countries like China, Mexico, and Bangladesh start cultivation of lemongrass over large areas. Currently, world production of lemongrass oil is 1300MT per annum. Litsea Cubeba, faster growing and rich in citral is the substitute for lemongrass which is produced by China to produced 600MT citral and limits the scope of lemongrass oil. This is an important essential oil and the demand for aromatic cosmetics increasing day by day, therefore demand for this oil is also increasing. As well as awareness about the advantages of essential oils is also increasing in the Indian population. Moreover, mass consumers are also conscious these days of the harmful effects of chemical cosmetics and personal care products.
But globally India is the major producer of this oil. Some other major importers are Western Europe and North America. Due to the higher demand for this oil, cultivation area is also increasing and farmers showing more interest in producing lemongrass. In this situation, starting a lemongrass oil manufacturing business is a financially fruitful project for a business man in India.
In the initiative of making lemongrass oil, your first step is registering your business with the company’s register with ROC or alternative you can create proprietorship, partnership, LLP or One Person Company.
You have to get a trade license from Local Municipal Authority and Udyam Registration on online portal of Ministry of Micro, Small, Medium Enterprises.
In addition to above, apply for GST Registration.
Also, you must be apply for FSSAI license, if you want to use this oil for flavouring the food.
This is very important to start your production house nearby lemongrass plantation field so that you can easily procure raw material. Although, check the utilities like electricity supply and water availability and transportation facilities for good work, for small scale industry, 1000sq Ft area is sufficient later you can increase the area for storage purpose.
Drying and distillation method used in which grass is wilt for24hours to reduce its moisture content by 30% and oil yield improves. For oil extracting, steam distillation is preferred for production. The Main factors that influence oil production during distillation are
Now process start by introducing steam in a boiler and then steam pass into the vessel which contains leaves and water. Now place the leaves on a grid that is kept at some distance above water that fills the bottom of the vessel. Here the vaporization process start and water indirectly vaporized with the help of steam flowing in a pipe coil submerged in the water. The essential oil present in the oil glands, oil sacks and glandular hairs of the plant therefore, it is necessary to cut leaves into small pieces to expose as many oil glands as is possible.
Immediate oil distillation is required to avoid oil loss and for this water vapour and distilled oil coming from the evaporator vessel is recovered in a separate water cooled condenser. Now separate the mixture coming out of the condenser by decantation in a Florentine flask. This process takes around 3 to 4 hours. To increase the citral content, it is advisable to dip the chopped lemongrass in a solution of sodium chloride of concentration 1-2% for 24 hours before distillation. The recovery rate of oil from the lemongrass is 0.5-0.8 percent.
Now the oil floats at the top from where it can separate easily. Although, water still contains some soluble parts of oil and it is sent back to the evaporator to take out more oil.
Using a simple filtration method, the insoluble particles present in the oil are removed by mixing with anhydrous sodium sulphate and keep it overnight for 4-5 hours and if found due to rusting colour changes then it is clean using steam rectification process.
The mainly raw material used for lemongrass oil is lemongrass and this plant grows well in soils, which is not suitable for richer production plants. Sandy and dry soil yield more oil and oil of higher citral content than the plants which grow in fertile soil.
Lemongrass plant life cycle is 6 to 8 years and mainly oil yield reaches its maximum during the fourth or fifth year and annual average value between 15 and 20 kg/ha with three crops per year. The ratio of oil to leaves is 0.348% and about 288kg lemongrass leaves are required to produce 1 kg of essential lemongrass oil.
Using glass bottles or stainless steel or aluminium or galvanized iron, depending on oil quantity you can store oil. Whatever container is used but it is kept in mind that oil-filled up to the brim and containers kept away from direct heat and sunlight and always stored in cool or shaded places.
It is easy to enter this market and sell your product, as a market for this oil is already high. But to increase your sales and for future business, follow market techniques to defeat your competitors and start advertising your product with the brand name to remember your product. Brand name creativity increases productivity.
Also active on social media like Facebook, Whatsapp, Instagram for your product promotion and try to sell product through online websites or apps like flipkart, amazon as these are in demand. Advertise through local newspapers, magazines and electronic media platforms. Install billboards in different locations. Usage of fix banners wherever it is necessary to increase your customers.
The manufacturing of oil from lemongrass is a good business opportunity and highly profitable if one does not compromise with quality. The above benefits and harms explain how to start this lemongrass oil extraction business to make huge money.
FAQ’s
Ans: The cost may vary from small scale business to large scale but starting investment for this business is 21 lakhs to 25 lakhs and following investments required:
Ans: The minimum cost for 15ml lemongrass oil is Rs 300 to Rs 350 and vary in different brands. This oil is available online and in stores.
Ans: Before applying this oil, one must do a skin patch test on a small area of skin and wait for 24 hours to see the reaction on your body. Always use this oil in diluted form only. Never go for undiluted oil.
Ans: Lemongrass oil causes allergic reactions if not used in proper form. These are the tips to follow:
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In addition to those who want to prepare project reports themselves.
A clear Lemongrass Oil Manufacturing Project Report is crucial for your success as an entrepreneur. Therefore, you also wish to contemplate some important, like your initial costs, your target market, and how long it’ll see you interrupt even. Also, draft a proper Lemongrass Oil Manufacturing Project Report that describes your expected income, product and repair lines, expansion plans, and other details of your business. Because, a well-drafted project report will facilitate you in applying for any bank loan. Therefore, you can get a well-draft project report from our website projectreportbank.com.
