Gajak Processing Unit Project Report



Gajak Processing Unit Project Report is available for download on this page. If you are planning to start your entrepreneurial journey by initiating a small-scale business, then you have made the right choice by choosing the gajak-making unit set up from many profitable business ideas in India. You can easily start your gajak-making unit with low capital investment. You need to know a lot about this business as it is just the beginning, and you might have many doubts and queries about this startup.

Gajak, also known as “gur ki chikki” is a traditional Indian sweet made from sesame seeds and jaggery. Originating in the northern region of India, gajak has been enjoyed for centuries and is a popular winter delicacy. The combination of nutty sesame seeds and sweet jaggery makes for a delicious treat that is both satisfying and nutritious.

Gajak is not only a delicious snack but also has a rich cultural significance. It is often served during festivals and celebrations, especially during the winter months when the weather is cold and dry. In some parts of India, gajak is also believed to have medicinal properties and is used to treat coughs and colds.

Gajak Making Unit Project Report

In recent years, gajak has gained popularity not only in India but also in other parts of the world as a unique and delicious snack. Whether enjoyed on its own or paired with a hot cup of chai, gajak is a must-try for anyone looking to experience the rich flavors and cultural significance of traditional Indian sweets.

A gajak processing unit is a facility that specializes in the production and packaging of gajak, a traditional Indian sweet made from sesame seeds and jaggery.

Gajak Making unit project report is a necessary document that will help you get all the necessary licenses, help you set up this factory, and avail financial assistance from the banks. You can use it as a map that has all the solutions to your doubts and can resolve your problems in a gist of time.

Gajak Processing Unit In India

The gajak processing unit starts by sourcing high-quality sesame seeds and jaggery, which are the primary ingredients for gajak.

To ensure the quality and safety of their products, gajak processing units must adhere to strict hygiene and sanitation guidelines. They must also have proper storage facilities to keep the gajak fresh and prevent contamination.

In addition to producing gajak, some gajak processing units also offer related products, such as chikki and til patti, which are similar sweets made from sesame seeds and jaggery.

Running a gajak processing unit requires a combination of culinary skills, attention to detail, and business acumen. The success of a gajak processing unit depends on the quality of the ingredients, the efficiency of the production process, and the ability to market and distribute the product effectively.

Overall, the gajak processing unit plays an important role in preserving and promoting this beloved Indian sweet. By combining traditional techniques with modern production methods, these units help ensure that gajak remains a popular and cherished treat for generations to come.

How To Download Gajak Processing Unit Project Report?

Gone are the days of waiting at the door of the expert, as a result, you can now get your gajak making start up sample report in hand, by instantly downloading the report in pdf format.

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How To Make Gajak?

The sesame seeds are carefully selected and cleaned before being roasted in a large, flat pan until they turn golden brown. The jaggery, which is a type of unrefined cane sugar, is melted down in a separate pot until it reaches the right consistency.

Once the sesame seeds and jaggery are ready, they are mixed and poured onto a flat surface to cool and harden. This process requires a great deal of skill and attention to ensure that the gajak sets properly and has the right texture.

After the gajak has cooled and hardened, it is cut into bite-sized pieces and packaged for distribution. Most gajak processing units package their gajak in small, individually wrapped pieces to make them easier to distribute and sell. Some units also offer different flavors of gajak, such as coconut or peanut, to appeal to a wider range of customers.

Market Potential

Gajak is a traditional Indian sweet made with sesame seeds and jaggery, and it is a popular snack during festivals and special occasions. The market potential for a gajak processing unit is quite promising due to the increasing demand for traditional and healthy snacks among consumers. Here are some key points to consider when evaluating the market potential of a gajak processing unit:

Growing demand for traditional and healthy snacks: With an increasing focus on health and wellness, consumers are turning to traditional snacks like gajak which are made with natural ingredients and free from preservatives. Gajak is a popular snack during festivals and special occasions, and the demand for such snacks is expected to continue to grow.

Large market size: The market for traditional Indian sweets is quite large, with a wide range of consumers, from households to food and gift retailers. The demand for gajak is particularly high during festive seasons, weddings, and other special occasions.

The increasing popularity of online food delivery platforms: The popularity of online food delivery platforms has increased in recent years, and this presents an opportunity for gajak processing units to expand their reach and increase sales. By partnering with online food delivery platforms, gajak processing units can access a wider customer base and increase their sales.

Innovation in flavors and packaging: Gajak processing units can differentiate themselves from their competitors by offering innovative flavors and packaging. By introducing new flavors and packaging, gajak processing units can attract new customers and increase sales.

Export potential: With the increasing popularity of Indian sweets and snacks, there is a growing demand for gajak in international markets. Gajak processing units can explore export opportunities to increase their sales and expand their business.

In conclusion, the market potential for a gajak processing unit is quite promising, given the growing demand for traditional and healthy snacks, the large market size, the increasing popularity of online food delivery platforms, the potential for innovation in flavors and packaging, and the export potential. However, it is important to conduct a feasibility study and market analysis to assess the demand for gajak in the local market and to evaluate the competition and pricing strategies.

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How Much Money Is Needed To Start Gajak Making Business In India?

Investing in a gajak processing unit can be a profitable business opportunity for entrepreneurs interested in the food industry. The cost of setting up a gajak processing unit can vary depending on several factors, including the scale of the operation, the location, and the equipment and machinery needed. You can check out the expense here. 

Land and Building: The first major investment required for a gajak processing unit is land and building. The size of the land and the type of building required will depend on the scale of the operation. A small-scale unit may require a space of around 1000 sq. ft., while a large-scale unit may require a space of 5000 sq. ft. or more. The cost of the land and building can vary widely depending on the location but can range from Rs. 10-20 lakhs for a small unit to Rs. 50-60 lakhs or more for a larger unit.

Equipment and Machinery: The second major investment required for a gajak processing unit is equipment and machinery. This includes roasting machines, mixing machines, cutting machines, packaging machines, and other equipment necessary for the production process. The cost of equipment and machinery can range from Rs. 5-10 lakhs for a small unit to Rs. 20-30 lakhs or more for a larger unit.

Raw Materials: The cost of raw materials, including sesame seeds and jaggery, will depend on the quality and quantity required. The cost of sesame seeds can range from Rs. 60-80 per kg, while the cost of jaggery can range from Rs. 30-40 per kg. The total cost of raw materials will depend on the volume of production.

Labor Costs: The cost of labor will depend on the number of employees required and their salaries. A small unit may require 3-4 employees, while a large unit may require 10-15 employees or more. The average salary for a worker in a gajak processing unit can range from Rs. 10,000-20,000 per month.

Miscellaneous Costs: Other costs associated with setting up a gajak processing unit may include the cost of licenses and permits, utilities, transportation, marketing, and other expenses. These costs can vary widely depending on the location and scale of the operation.

In summary, the total investment required for a gajak processing unit can range from Rs. 20-30 lakhs for a small unit to Rs. 1 crore or more for a large unit. While the initial investment may be significant, the potential for profits can be high, as gajak is a popular and beloved sweet in India and around the world. With proper planning, investment, and execution, a gajak processing unit can be a successful and profitable business venture.

How Much Space Do I Need To Start Gajak Processing Unit In India?

The amount of space required to start a Gajak Processing Unit can vary depending on the scale of the operation and the specific requirements of the unit. Generally, the space required will depend on the size and type of equipment being used, the volume of production, and the number of employees.

However, here is a rough estimate of the space requirements for a small to medium-sized Gajak Processing Unit:

Production Area: The production area is where the actual processing of the Gajak takes place. This area will require a minimum of around 500-600 square feet of space, although larger units may require up to 1000 square feet or more. The area should be clean, dry, and well-ventilated to ensure proper processing and storage of the Gajak. It should also be equipped with necessary amenities such as electricity, water supply, and drainage.

Storage Area: After processing, the Gajak needs to be stored in a cool and dry place. Depending on the production volume, a storage area of around 200-300 square feet may be required. The storage area should have proper shelving, racks, and containers to store the Gajak properly and ensure easy access.

Packaging Area: Once the Gajak is processed and stored, it needs to be packaged before it can be sold. The packaging area will require around 100-200 square feet of space and should be equipped with packaging materials such as plastic wrappers, boxes, and labels. This area should be kept clean and dry to prevent contamination of the Gajak.

Office Area: In addition to the production, storage, and packaging areas, a small office area of around 100-150 square feet may also be required. This area will serve as a workspace for administrative tasks such as record-keeping, accounting, and customer service.

Overall, a small to medium-sized Gajak Processing Unit may require a total space of around 1000-1500 square feet. However, the space requirements may vary depending on the specific needs of the unit, and it is important to consult with experts in the field to determine the exact space requirements for your specific operation.

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License and Permits Needed To Start Gajak Making Business In India?

Starting a gajak processing unit requires various licenses and permits to ensure compliance with legal and safety regulations. Here are some of the licenses and permits that may be required:

Business Registration: The gajak processing unit needs to be registered as a legal entity, such as a sole proprietorship, partnership, or private limited company, depending on the size and scale of the unit.

FSSAI License: A Food Safety and Standards Authority of India (FSSAI) license is mandatory for any food processing unit, including gajak processing units. The license ensures compliance with food safety and hygiene standards.

Trade License: The local municipal corporation issues trade licenses to businesses to ensure compliance with local laws and regulations.

GST Registration: Goods and Services Tax (GST) registration is mandatory for businesses with an annual turnover of more than Rs. 40 lakhs. It is required for all businesses involved in the sale of goods or services.

Pollution Control Board Clearance: Gajak processing units may need clearance from the State Pollution Control Board, depending on the nature and scale of their operations.

Fire Safety Certificate: The unit needs to obtain a fire safety certificate from the local fire department to ensure the safety of its employees and the facility.

Other Licenses: Depending on the specific operations of the gajak processing unit, other licenses, and permits may be required, such as a NOC (No Objection Certificate) from the local police station, health department clearance, and labor department registration.

It is important to ensure that all necessary licenses and permits are obtained before starting the gajak processing unit to avoid legal and financial penalties. It is advisable to consult with a legal advisor to ensure compliance with all applicable laws and regulations.

Machines Needed For Gajak Making Business In India

Gajak processing involves various stages, including preparation, cooking, cutting, packaging, and storage. To carry out these processes efficiently and effectively, a gajak processing unit requires various tools and equipment. Here are some of the essential tools required for a gajak processing unit:

Mixing Machine: A mixing machine is required for mixing the ingredients used in making gajak, such as jaggery, sesame seeds, peanuts, and other flavoring agents. A high-quality mixing machine can ensure that the ingredients are mixed uniformly and thoroughly, resulting in a consistent quality of gajak.

Cooker: A cooker is used for cooking the mixture of jaggery and other ingredients. The cooker should have a large capacity to accommodate the quantity of gajak being prepared. The cooker should be made of high-quality material and should have an automatic temperature control system to ensure that the gajak is cooked at the right temperature.

Cutting Machine: A cutting machine is used for cutting the cooked gajak into small pieces. The cutting machine should be of good quality and should be able to cut the gajak uniformly into small pieces.

Packaging Machine: A packaging machine is used for packaging the cut gajak pieces into individual packets. The packaging machine should be able to pack the gajak pieces hygienically and efficiently, ensuring that the packets are properly sealed.

Weighing Scale: A weighing scale is required for weighing the ingredients used in making gajak and for weighing the cut gajak pieces before packaging. A high-quality weighing scale is essential to ensure accuracy in measuring the ingredients and maintaining the required weight of the packaged gajak.

Storage Containers: Proper storage of gajak is essential to maintain its quality and freshness. The gajak processing unit requires storage containers that are air-tight, moisture-proof, and can protect the gajak from pests and other contaminants.

Utensils and Tools: Other essential tools required for a gajak processing unit include cooking utensils such as spatulas, ladles, and bowls, and tools for cleaning and maintaining the equipment.

In conclusion, a gajak processing unit requires various tools and equipment for efficient and effective processing. The quality of the tools and equipment used in gajak processing can have a significant impact on the quality of the final product. Therefore, it is essential to invest in high-quality tools and equipment and to maintain them properly to ensure that the gajak produced is of the desired quality.

Manufacturing Process of Gajak

Gajak is a traditional Indian sweet made from sesame seeds and jaggery, also known as ’til ki chikki. Here is a detailed explanation of the manufacturing process of gajak:

Cleaning and Roasting of Sesame Seeds:

The first step in making gajak is cleaning and roasting sesame seeds. The sesame seeds are washed to remove any dirt or impurities, then dried under the sun. Once dried, the sesame seeds are roasted in a pan until they turn golden brown and release a nutty aroma.

Preparing the Jaggery Syrup:

Jaggery is heated in a pan until it melts and turns into a thick syrup. The syrup is then cooked on low heat until it reaches a ‘hard ball’ consistency, which means that when a small amount of the syrup is dropped into cold water, it forms a hard ball.

Mixing the Sesame Seeds with Jaggery Syrup:

Once the jaggery syrup reaches the hard ball consistency, the roasted sesame seeds are added to the pan and mixed thoroughly. The mixture is then cooked for a few more minutes until the sesame seeds are evenly coated with the jaggery syrup.

Pouring and Shaping the Mixture:

The hot mixture of sesame seeds and jaggery syrup is then poured onto a flat surface, usually a greased granite slab. The mixture is spread evenly using a rolling pin or a flat spatula until it forms a thin layer.

Cutting and Cooling:

While the mixture is still hot, it is cut into desired shapes, usually rectangular or square pieces. The cut gajak is then allowed to cool down and harden for a few minutes.


Once the gajak has cooled down and hardened, it is packaged into airtight containers to preserve its freshness and taste.

In summary, the manufacturing process of gajak involves cleaning and roasting sesame seeds, preparing jaggery syrup, mixing the sesame seeds with jaggery syrup, pouring and shaping the mixture, cutting and cooling, and finally packaging. The traditional process is labor-intensive and requires skill, but the result is a delicious and healthy sweet that is loved by people of all ages.

How To Promote New Gajak Brand?

A gajak processing unit can use a variety of advertising and marketing strategies to promote its products and increase sales. Here are some effective strategies that can be used:

Social Media Marketing: Social media platforms like Facebook, Instagram, and Twitter are great channels for promoting gajak products. A gajak processing unit can use these platforms to post pictures and videos of its products, run ads, and engage with customers through comments and messages.

Influencer Marketing: Partnering with social media influencers who have a large following can be an effective way to reach a wider audience. Influencers can create content featuring gajak products and share it with their followers, which can drive more traffic and sales to the processing unit.

Local Advertising: Gajak processing units can also advertise in local newspapers, magazines, and radio stations to target customers in the local area. They can also use billboards and flyers to attract customers who are passing by the processing unit.

Packaging and Branding: Gajak processing units can invest in high-quality packaging and branding to make their products stand out on store shelves. A unique packaging design and a catchy brand name can help customers recognize and remember the products.

Sampling Programs: Gajak processing units can offer free samples of their products to customers in supermarkets, events, and festivals. This can give customers a chance to taste the products and increase the likelihood of them purchasing in the future.

Online Marketplaces: Gajak processing units can also list their products on online marketplaces like Amazon, Flipkart, and Bigbasket. This can help them reach a wider audience and make their products easily accessible to customers who prefer to shop online.

In conclusion, a gajak processing unit can use a combination of advertising and marketing strategies to increase brand awareness, attract new customers, and boost sales. It is important to have a clear marketing plan and to continually monitor and evaluate the effectiveness of each strategy to maximize results.

Contents of Gajak Business Project Report

Sr. No.Particulars
1Highlights of The Project
2General Information And Location
3Promoters Background
5Market Potential
6Process Flow Chart
7Capacity, Utilization, Production & Output
8Machinery & Equipments
9Term Loan Repayment & Interest Schedule
10Working Capital Calculations
11Depreciation Calculation
12Profitability Analysis
13Break Even Point Analysis
14Projected Balance Sheet
15Cash Flow Statement
16Debt Service Coverage Ratio
17Basics of Food Processing Business
18Indian Food Processing Industry
19Statutory Permits And Licenses
20Tips To Identify Suitable Project Location
21Beginner’S Guide To Start The Project
22Critical Success Factors In Food Business
23Marketing Strategy
For whom is gajak Making Unit Project report format useful?
  1. CA Chartered Accountants
  2. Tax Consultants
  3. Small Business Owners
  4. Students
  5. Engineers
  6. Who wants to self-study

In addition to those who want to prepare project reports themselves.

Sample Project Report Format of gajak Making Business

In our project report format, we cover technology details, its diagrams, flow charts, etc. as and when required or deemed fit to include. Also, we can help you prepare in-depth financial calculations which are necessary for the Investor/bank.

You will get the report data from our Project Report in PDF. You can also modify the information according to your need. You will be able to access the data easily according to your requirement. 


Setting up a gajak-making unit is a profitable venture that needs a well-written business project report that includes every crucial fact about this business-like market feasibility, future of business, legalities, quality, production, etc. The gajak manufacturing business can rise in a shortperiodd, and it is a continuous business that can expand sales throughout the years. You just need to follow all the guidelines mentioned in our project report.

Also Read: You can get complete information about Soya Milk Plant business on our website.

Frequently Asked Questions On gajak Making Business Project Report
What is a Gajak Processing Unit?

A Gajak Processing Unit is a facility where a traditional Indian sweet made from sesame seeds and jaggery known as Gajak is produced.

What is the cost of setting up a Gajak Processing Unit?

The cost of setting up a Gajak Processing Unit depends on various factors like the location, size of the unit, machinery, and equipment used. It can range from a few lakhs to several crores.

What are the raw materials required for making Gajak?

The primary raw materials required for making Gajak are sesame seeds, jaggery, and ghee.

What are the types of Gajak?

There are various types of Gajak available in the market, including Til Gajak, Dry Fruit Gajak, Coconut Gajak, Peanut Gajak, and Chocolate Gajak.

What is the shelf life of Gajak?

The shelf life of Gajak is usually around 2 to 3 months if stored properly.

What are the various machines required for a Gajak Processing Unit?

The various machines required for a Gajak Processing Unit are a roasting machine, sesame cleaning machine, jaggery melting machine, mixing machine, and cutting machine.

What is the production capacity of a Gajak Processing Unit?

The production capacity of a Gajak Processing Unit can range from 100 kg to 1000 kg per day, depending on the size of the unit.

How to obtain licenses and permits for a Gajak Processing Unit?

You can obtain licenses and permits for a Gajak Processing Unit from the local Food and drug administration department and other relevant authorities.

How to market Gajak?

You can market Gajak through various channels, including online platforms, local retail stores, and festivals and events.

What are the export opportunities for Gajak?

There are export opportunities for Gajak in countries like the USA, UK, Canada, and Australia, where there is a growing demand for traditional Indian sweets.

What are the challenges faced by Gajak Processing Units?

Some of the challenges faced by Gajak Processing Units are the availability and quality of raw materials, competition from other sweets, and compliance with food safety regulations.

What is the profit margin of the Gajak Processing Business?

The profit margin in the Gajak Processing Business can range from 20% to 50% depending on the scale of the business, market demand, and quality of the product.

How to start Gajak Processing Business in India?

You can easily start a gajak processing business in India by exploring the market to know the best location in your area. You will also have to study the gajak processing business project report to get every important detail about this business.

What are the requirements to start gajak processing business in India?

You require a well written gajak processing unit project report for this business. This you can get from our website in a gist of time. It contains every significant detail about this startup that can benefit you in processing wise decisions. You will also have to arrange space and buy equipments that we have listed in the project report.

Where can i get gajak processing business sample project report for bank loan pdf?

Well, you can explore the best gajak processing business project report PDF on our website and take help by checking out all the important details for your new business from it. It will serve you as a guide using which you can write your own gajak processing unit project report and submit it to the bank to avail loan for your new venture.

What is the right gajak processing business project report format for bank loan?

We have clearly stated the right format for this start up in our project report. You can check out the gajak processing unit project report details by downloading it after processing a nominal payment to us. We have covered every important aspect of this venture in our report.

Can I download gajak processing business project report in the format of excel or word file?

You can easily download this project report from our website in PDF Format and use it for writing your project report. If you want to get it in word or excel file. It is very simple to later convert the pdf to word or excel using free file converting tools.

Can I download gajak processing unit project report and use it for bank loan under pmegp mudra and other government scheme?

The main objective of this project report is to highlight all important aspects of this business for your new set up and to provide sample format for preparing project reports for other purposes. However, according to your need, we will prepare customized project report for your set up so that you can get loan from the bank under any scheme.

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