You can download Ceramic Tiles Project Report if you have an ardent desire to start this business in India. It takes many days to research this business and then write the project report for starting a ceramic tiles manufacturing business in India. I just ask you a question why do you spend time to research on a business you are planning to start when we are here. Yes, you heard it right. You are at the page that can provide you access to the business plan in a short span of time that you can use to avail bank loan and get your business registered in India.
A business plan is a crucial docuemnt that you would need when you have to start a ceramic tiles business in India. Our project report will help you prepare a project report as per your objectives. This report will also be helpful in studying the project and gathering information about this business.
Ceramic tile is a sort of flooring that may be used in any room in the building. The most popular places to find it are kitchens and toilets fittings, foyers, mudrooms, and other high-speed locations. However, many homes, especially in warm climates, use tile in living rooms and bedrooms to get a great effect. To put it another way, you can’t go wrong with tile. If this long-lasting, luxurious flooring has some flaws, it’s because it can be rough and cold to walk on, and it’s a little difficult to mount.
Ceramic tiles provide a smooth, solid surface that does not absorb or hold dirt, dust, pollen, or other allergies. If tiny objects fall on a ceramic tile, they stick out against the wall, making them easy to clean away with a mop or sponge. This helps keep the air clean and clear of pollutants that might cause asthma and allergies in asthma and allergy sufferers.
If the floor is well maintained, a good installation will last for hundreds of years. If a single tile fracture results from a significant effect, repairing it is a relatively easy operation. There are hundreds of different ceramic tile brands to choose from, but just a few suppliers. This is because particular manufacturers often sell several brands; they can establish exclusive brands for specific retail chains while still selling generic brands. Therefore it is a highly profitable startup to start in India.
Ceramic Tiles Project Report
Table of Contents
- 1 Ceramic Tiles Project Report
- 2 How to Download Ceramic Tiles Project Report
- 3 Tiles Business Plan
- 4 Market Potential
- 5 Market Segment
- 6 Ceramic Tiles Export Import Business Prospects
- 7 Major Growth Aspects of Ceramic Tiles in India
- 8 Types Of Ceramic Tiles Business to Start in India
- 9 Sample Based Tiles Business
- 10 Stock Based Ceramic Tiles Business
- 11 Tiles Wholesale Business
- 12 Uses of Ceramic Tiles
- 13 Raw Material Needed to Manufacture Ceramic Tiles
- 14 How do I manufacture Ceramic Tiles?
- 15 Raw Material Procurement and Storage
- 16 Licenses Needed to Start Tiles Business in India
- 17 Different Types of Display Racks for Tiles
- 18 Why should I start ceramic tiles manufacturing business in India?
- 19 How much investment do i need to start ceramic tiles business in India?
- 20 What are the challenges faced by ceramic tiles Manufacturing units?
One can explore all the important details about this start-up that we have written in our project report.
Thanks to advanced processing processes, ceramic manufacturers can now develop goods that can be printed or embossed in various ways. Solid tiles can be used in different patterns and different designs. They can also be printed to look like a variety of hardwoods and natural stones. However, the tiles can be triangles, rectangles, and planks by cutting and shaping them.
Ceramic tile flooring is ideal for any home style, but it is a must-have in any Mediterranean or Southwest-style house. Since ceramic is incredibly rough, it is simple to clean and preserve. Hard ceramics, unlike durable floors, cannot be softened with padding underlayment.
How to Download Ceramic Tiles Project Report
Gone are the days when you had to wait at the doorstep of the expert to get your project report. As a result, you can now get your Ceramic Tiles Manufacturing project report PDF in hand, by instantly downloading this project report in excel or word format.
First Step – Click add to basket >> Check Out >> Payment
Second Step – Immediately after successful payment, you will get a link to download the report. You can download the report immediately from this link.
Tiles Business Plan
If we talk about tiles business that obviously means that you are going to manufacture ceramic tiles or deal with them. It includes complete range of marbles, sanitary ware, granite etc. In constructing any building, finishing material is needed in the form of ceramic tiles in the required quantity. Thus this business has a huge scope and you can make good profits from it. Henceforth, you can write a ceramic tiles business plan before you start this business so that you can move further in the right direction.
In the construction sector, for being the most durable, ceramic tiles have been considered one of the key components used for covering roofs, walls, and floors of all types of buildings. These tiles protect from abrasion and require very little maintenance. The most important material required to construct these ceramic tiles is clay, generally obtained from Rajasthan (India).
Wall tiles acquire 50% of the market share among all types of ceramic tiles, followed by floor tiles which constitute 23%, and the rest is vitrified tiles and industrial tiles. Based on the ceramic tiles’ value in India, the dimensions of the ceramic tiles market was worth INR 250 Bn a few years back and they are predicted to reach INR 501.70 Bn in the upcoming years. In terms of volume, India had manufactured ceramic tiles ready to cover a neighborhood of 1080 Mn sq. mts. in 2017. Tax rates were revised from ~28% to ~18% in November 2017, which led to a decrease in the cost of finished ceramic tiles products. As the price decreased, the sale of the product increased, which led to the industry’s overall growth.
In the Indian tile industry, 40% is organized sector, and 60% is unorganized, consisting of 16 major players. 70% of the market share is dominated by the residential sector of the ceramic tile industry, while the remaining of the order comes from the commercial and replacement sectors.
Ceramic Tiles Export Import Business Prospects
India and Saudi Arabia, are the importing countries of ceramic tiles. The demand for ceramic tiles in these two countries has increased, followed by Mexico. These are the 2 largest ceramic tiles importing countries in the world. India has majorly imported ceramic tiles from Italy, China, and Spain, both value and volume-wise. You can start manufacturing ceramic tiles in India only and capture wide market by supplying them to other parts of the countries.
Major Growth Aspects of Ceramic Tiles in India
- Increased spending capacity on infrastructure by the govt. In India, rapid urbanization is also promoting the demand for residential and commercial buildings.
- As the space requirement has increased in various sectors like healthcare, education, etc., it has increased the profit for the ceramic tiles manufacturers of India.
- The replacement of tiles in residential and commercial construction also increased the demand.
Types Of Ceramic Tiles Business to Start in India
In India, you can start tiles business by making the right choice from the types we are listing here. A tiles business is run in three forms they are:
Sample Based Tiles Business
Sample based tiles business can be started with little investment. You can get the sample tiles from the wholesalers and exhibit them in your showroom for the customers to see and order. When you receive order from customers you can forward it to the wholesaler and he can send you the required number of tiles. You will get commission for your order from the wholesaler.
You can also become partner with multiple dealers and offer wide range of products to your customers and get more commission. If your showroom is in a good location, you will grab more customers as footfall will be high there. Another significant thing is the way you display your samples in your showroom lays a good impact on your product. You also need to check your competitors before you finalize any display method.
You need to arrange a huge space for this business as a minimum of 300 square feet is enough. The risk factor in this business is very low as you don’t buy the stock. If your partners are the trusted wholesalers from your region then within a year you can make good money. Profit margin in this type of tiles business is a bit low as compared to other business of ceramic tiles.
Stock Based Ceramic Tiles Business
Stock based ceramic tiles business model requires more investment than sample based tiles business. You need to buy the stock here to meet the demand of the customers and to
This business model requires more investment compared to the sample-based tiles business. Here you will be purchasing the stock for the entire tiles varieties you have displayed in the showroom. When you get an order, you can supply the materials from your warehouse.
For this model, you need a warehouse to keep the stock and a shop/showroom to display the tiles samples. You can arrange stock from the manufacturer of big tiles in your region. You need to have a space of 300 square feet and a warehouse of 1500 square feet to keep your stock and maintain your office.
The requirement of investment is also high as compared to the above model of ceramic tiles as you need to buy inventory and maintain your showroom. You can directly supply the tiles so the profit margin in this model is also high but you need to buy and maintain inventory of the latest innovations in ceramic tiles in India.
Tiles Wholesale Business
This model is somewhat similar to the stock-based model, but here you will be supplying materials to the retail shops instead of the end customer. You can give your samples of ceramic tiles to retailers who would display them in their stores and collect order. You can accept their orders and process them and give them commission and you can make money.
For making this business successful, you need to have a wide network of retailers in your locality. Initially, you may have to supply free samples of tiles to them for the stock you have. Keep a warehouse ready where you can keep your stock. You need to have a space of 2000 square feet as minimum space requirement of ceramic tiles warehouse in India. Investment required is also high as you have to arrange the stock for sale.
Initially the profit margin from this business is also low as compared to retail store. You will be getting bulk orders and your turnover will be high so steadily you can make good money from this business. The risk factor involved with this business is also high.
You can plan to start any of the three business models of ceramic tiles depending upon your budget.
Uses of Ceramic Tiles
Ceramics tiles have significant uses in almost all commercial and residential buildings as:
- As cover roofs
- As floors cover
- As cover walls
- As tabletops etc.
Raw Material Needed to Manufacture Ceramic Tiles
The raw materials used to form tile consist of clay minerals obtained from mining, silica sand, Talc.
How do I manufacture Ceramic Tiles?
To form a rigid product like tile, ceramics are produced by applying heat over the processed clay and other raw material. To control purity, particle size, its distribution, and heterogeneity, ceramic products that use naturally occurring rocks and minerals as a starting material must go through special processing. These characteristics have a significant impact on the finished product obtained. Chemically prepared powders are also used as starting materials for a couple of ceramic products.
The chemical composition and particle size of ceramic powder made from the synthetic materials can be precisely controlled. The ceramic particles are then shaped into the desired shape. The addition of water and additives such as binders, followed by a shape-forming process, accomplishes this. Extrusion, slip casting, pressing, tape casting, and injection moulding are the most common ceramic forming methods. The most common processes for ceramic tile has given below.
Raw Material Procurement and Storage
Once the raw material is procured and stored properly, several steps take place to obtain the finished product. These steps include batching, mixing and grinding, spray-drying, compacting, drying, glazing, and sintering. Many of these steps are accomplished using automated equipment.
The amount and type of raw materials determine the body composition of many ceramic products, including tile. The body color of the tile is also determined by the raw materials, which may be red or white, counting on the quantity of iron-containing raw materials used. As a result, it’s critical to combine the right ingredients in the right proportions to achieve the desired results.
Batch calculations must include both the physical properties and chemical composition of the raw materials. The raw materials must be mixed together after the appropriate weight of each raw material has been determined. Once the ingredients have been weighed, they have been added together into a ribbon mixer to mix ingredients properly before grinding.
Grinding and Slurry Formation
This step grinds the ingredients, which results in a finer particle size that improves forming process. It is sometimes necessary to feature water to a multiple-ingredient batch to enhance mixing and achieve fine grinding. Wet milling is the term used for this procedure, and is commonly carried out in a Bead mill. A slurry or slip is the resultant water-filled mixture. Filter pressing (which removes 40-50 percent of the moisture) and dry milling remove the water from the slurry.
The excess water is usually removed via spray drying if wet milling has been used first. The slurry is then pumped to an atomizer, which consists of a rapidly rotating disc or nozzle. The slip is dried because it is heated by a rising hot air column, resulting in small, free-flowing granules and a powder suitable for forming.
Dry grinding and granulation are also used to create tile bodies. Granulation is a process in which a mixture of previously dry-ground material is combined with water to form granules, which are then ground into a powder ready for forming.
Dry pressing forms the tiles. In this method, the free-flowing powder, which contains a binder or a coffee percentage of moisture, flows from a hopper into the forming die. Steel plungers compress the material in a steel cavity, which is then ejected by the bottom plunger with operating pressures of up to 2,500 tonnes. This involves compacting a plastic mass during a high-pressure cylinder and forcing the fabric to effuse the cylinder into short slugs. Then using a hydraulic or pneumatic punching press, these slugs are punched into one or more tiles.
After forming, ceramic tile is dried (at a high relative humidity), especially if a wet method is employed. Drying removes the water at a slow rate to prevent shrinkage cracks, taking several days.
Similar methods were used for the tile body to prepare the glaze. A stream of glaze falls onto the tile because it passes on a conveyor underneath the bell/waterfall method. The glaze is then fed through a rotating disc that spreads the glaze onto the tile. The glaze is sometimes sprayed on. Screen printing on, under, or between wet glazed tiles to be used for multiple glaze applications.
A stream of glaze falls onto the tile because it passes on a conveyor underneath the bell/waterfall method. The glaze is then fed through a rotating disc that spreads onto the tile in centrifugal disking. The glaze is sometimes simply sprayed on. Screen printing on, under, or between wet glazed tiles is used for multiple glaze applications.
The tile is intensely heated after glazing to strengthen it and it provides the specified porosity. For firing tile generally, kilns are used. With temperatures around 1,300 degrees Celsius, tunnel kiln firing can take two to three days. The tile is ready to be packaged and ship after it has been fired and tested.
Licenses Needed to Start Tiles Business in India
You don’t have to arrange any special license to initiate ceramic tiles business in India. Just GST certificate and a shop and establishment registration is needed from the state government. You can avail these certificates from the local agencies in your region.
Registration Of Ceramic Tiles Business in India
You can get your tiles company registered in the following ways.
As an entrepreneur, you must first ensure that your company fulfills all the required eligibilities that are required to get it registered.
After checking out the eligibility of your company, you need to arrange the required documents needed to file a lawsuit for getting your company registered.
You can issue the shareholders, directors, founding members and digital signature certificates that are required to acknowledge requests and sign legal documents.
You should also apply for the name of your company on contract basis. Your company can have up to 6 preferences out of which the MCA panel can allocate you one by checking out the availability of names in their registry.
The legal documents of the company include Association of Memorandum and Articles of Association that needs to be filed by the hired lawyer of the company.
Once you go through all the prerequisites, the directors of your company have to now pay the required fees and disbursement and finalize the application at the regional office that has to issue certificate of registration.
Different Types of Display Racks for Tiles
A showroom of tiles exhibits different types and characters of tiles. There is a high demand for tiles in India especially for showroom tiles display ideas. The demand of tiles is being fulfilled with the volume of various kinds of tiles at display to suit the different styles and standards of tiling.
Stand Tile Display
This is the basic type of display for tiles that you can choose to display tiles in your store. The main and most suitable and common category fo displaying tiles is stand tile display. It is the best choice for keeping style that can exhibit bathroom tiles, flooring, kitchen and walls etc. You can store a volume of tiles on this display type.
Waterfall Tile Display
This is a distinguished and mostly used tile display among different presentation of waterfall racks for tiles. These racks are vertically organized so that tiles exhibit like a cascade. This display of tiles encourages entrepreneurs to see and order the tile they want. This display of tiles is space saving.
Commercial Display Racks
These display racks are used in commercial exhibition of tiles. You can use different modes to display your tiles in this type of display. The most popular ceramic tiles shops can exhibit their tiles using this style as it can flip over the samples of tiles like the turning pages of a book.
Cabinet Display Tiles for Shop
This is a very familiar category that adds extremely handy and beneficial way to redeem a lot of room that has stocked many varieties of display of tiles. It comes with a display of sliding style that can work with a manageable way to sample tiles in your showroom.
Why should I start ceramic tiles manufacturing business in India?
Ceramic Tiles have regular demand that shows there is a ready market for the tiles in India. A low capital investment is required to start this business. Large expenses are made only to purchase tiles, fixtures and fittings, cash registers, manpower for your showroom, point-of-sale (POS) systems, storage units, and transportation equipment.
How much investment do i need to start ceramic tiles business in India?
If you want to start a tile business in India, say a sample based tile business then you might need an amount of Rs 3 to 5 lakh to start your shop. You will also need money to give a shop security deposit of the required amount. The cost of interior in the shop may cost you Rs 1 to Rs 2 lakh. You can adopt the best required display for your tile shop.
If you want to have a good customer experience, then you would need more money to invest. Money will be spent on shop furniture, sign board or tile sample purchase. When you are new, you may be charged by the established wholesale dealers for the samples they provide you.
For a stock based ceramic tiles business you need an investment of Rs 20 to Rs 30 lakh in India. The major amount will be spent on buying the inventory and settling the warehouse. If you spend more money in buying inventory then you will get a majority of tiles collection for your shop. It is a high risk also to keep much stock as it can be transformed into dead stock in future.
A wholesale business of tikes, requires huge amount of money as you require around Rs 40 to 80 lakh rupees for this set up. This amount depends on the stock you might buy for your warehouse. A single truck load of tiles can cost you Rs 8 to Rs 10 lakh. You can decide on how many truck loads you can afford. You can also become partner of retail shops if you have more stock.
What are the challenges faced by ceramic tiles Manufacturing units?
A lot of space is required for the showroom and warehouse. It is better if you have your land as the rent is high in today’s market. An amount of inventory is required to be maintained, but sometimes customers do not like the stock you keep, and you have to be sell it at less cost or at loss. The competition is increasing these days and some small businessmen are unable to compete with the rapid demand and services rendered by competitors.
How to retain customers of a ceramic tiles business?
You can adopt standard marketing strategies like social media and local ad campaigns used to attract customers, Check with different home and business insurance companies to find out what it takes to add them to the list of partners. This is an efficient strategy to maintain a steady business and to build a good community reputation.
How much profit can i make from tile business?
There is a 7-10 % profit margin in the sample-based tiles business because it is a low-risk business. In a stock-based business, the profit margin is 12-18 % because you are selling directly to the end customer; therefore margin is high. On the other hand, you get a margin of 3% to 7% in the wholesale tile industry, but because you only deal with large orders in the wholesale sector, revenue will be high.
Content Of Ceramic Tiles Project Report
|Purpose of The Document
|Market Potential / Outlook
|Raw Material Requirement
|Raw Material Procurement and Storage
|Grinding and Slurry Formation
|Yield of Product
|Land /Civil Work
|Plant & Machinery – Images & Detail
|License & Approvals
|Cost of Project
|Means of Finance
|Projected Balance Sheet
|Projected Profitability Statement
|Cash Flow Statement
|Calculation of D.S.C.R
|Computation of Production of Ceramic Tiles
|Raw Material Cost
|Computation of Sale
|Break Up of Labour Charges
|Break Up of Staff Salary Charges
|Computation of Closing Stock
|Computation of Working Capital Requirement
For whom is a project report on ceramic tile industry useful?
- CA Chartered Accountants
- Tax Consultants
- Small Business Owners
- Who wants to self-study
In addition to those who want to prepare project reports themselves.
ceramic tiles manufacturing project report pdf Sample Format
In our project report format, we have covered technical details, its diagrams, flow charts etc. as and when required or deemed fit to include. We can also help you prepare in-depth financial calculations which are necessary for the Investor/bank.
You will get the report data from our Project Report in PDF. You can also modify the information according to your need. You will be able to access the data easily according to your requirement.
Setting up a ceramic tiles business is a profitable venture that needs a well written business project report including every crucial fact about this business-like market feasibility, future of business, legalities, quality, production etc. The tiles business can rise in a short time period, and it is a continuous business that can expand sales throughout the years. You just need to follow all the guidelines mentioned in our project report.
Our experts have made your work easy by writing a project report on ceramic tiles that you will require to avail bank loan for this business and also using it as a map for your new journey.
Frequently Asked Questions On Project Report on Ceramic Tiles
How to start Ceramic Tiles Manufacturing Business in India?
You can easily start a ceramic tiles making business in India by exploring the market to know the best location in your area. You will also have to study the ceramic tiles project report pdf to get every important detail about this business.
What are the requirements to start tiles making business in India?
You require a well written tiles making unit project report for this business. This you can get from our website in a gist of time. It contains every significant detail about this startup that can benefit you in making wise decisions. You will also have to arrange space and buy equipments that we have listed in the project report.
Where can i get ceramic tiles manufacturing project report pdf for bank loan?
Well, you can explore the best ceramic tiles manufacturing project report pdf for bank loan on our website and take help by checking out all the important details for your new business from it. It will serve you as a guide using which you can write your own tiles making unit project report and submit it to the bank to avail loan for your new venture.
What is the right ceramic tiles project report format for bank loan?
We have clearly stated the right format for this start up in our project report. You can check out the project report on ceramic tiles details by downloading it after making a nominal payment to us. We have covered every important aspect of this venture in our report.
Can I download a project report on ceramic tiles industry in the format of excel or word file?
You can easily download this project report from our website in PDF Format and use it for writing your project report. If you want to get it in word or excel file. It is very simple to later convert the pdf to word or excel using free file converting tools.
Can I download ceramic tiles project report and use it for bank loan under pmegp mudra and other government scheme?
The main objective of this project report is to highlight all important aspects of this business for your new set up and to provide sample format for preparing project reports for other purposes. However, according to your need, we will prepare customized project report for your set up so that you can get loan from the bank under any scheme.