If you plan to set up a sweetened condensed milk manufacturing plant, you can get guidance from the project report available here.
Condensed dairy products are milk products with extra value and longer shelf life. Fresh milk is clarified and standardised to an appropriate fat level before heat-treated at 85–90 C for several seconds. The bulk of bacteria destroys by the heating process, which functions as a barrier. It also inhibits oxidation and reduces fat separation.
Evaporation lowers the amount of water in the milk. Condensed milk products have various advantages over fresh milk, including the need for reduced storage space, good quality retention, preservation of milk’s essential excess nutrients, and lower transportation costs. When fresh milk is unavailable due to wars, epidemics, earthquakes, or other natural calamities, can utilise these products. They’re also appropriate for speciality food products aimed at athletes, convalescents, and the elderly.
Condensed milk with added sugar is known as sweetened condensed milk. This saccharine concoction is exceptionally thick and overly sweet. Gail Borden, an American entrepreneur, invented this product in the mid-1800s. Sweet condensed milk is a sort of milk in which the water gets removed, and sugar gets added. In essence, this product is sugar-laden, dense, and sticky. When compared to evaporated milk, it is sweeter and has more calories.
Condensed milk’s uses and applications include:
The product is well-balanced in nutrition and frequently consumed throughout the country. Because this product is getting utilised to prepare various other items, there is always a high demand. This product is consumed by people of all ages, indicating that its popularity has grown and continuing need for it.
The following is a description of the Condensed Milk process:
To make safe, condensed milk, you’ll need an aseptic atmosphere. Consider starting a small factory or even a business from home. Start the company on a vast scale or a smaller size. You can locate the condensed milk plant near a bustling market or in an area where raw milk is readily available.
Those who like condensed milk most probably have their milk farms and units. Unsweetened condensed milk, evaporated milk, and sweetened condensed milk are all on the menu. The plant must have a well-developed road system and ample parking.
The business model you choose determines whether you have restricted or unlimited liability. Apply for GST identification and register your business name. We must keep the Aadhar card, PAN card, and project report ready for applying for getting GST and other licenses for the Sweetened Condensed Milk plant.
Testing and certification will be required for your product. Check local government regulations and anti-pollution norms.
India’s Food Safety and Standards Authority will provide you with a food and safety licence as the following step (FSSAI). However, it is required for businesses that generate more than Rs. 12 lakh in revenue. It’s critical to register your company and obtain a trade licence. A No Objection Certificate from your society/residential area is required. You’ll also need to register the name of your company.
Take care of your health, labelling, and nutritional standards to follow FSSAI regulations. State health and food preparation rules are also followed depending on where you reside. Your kitchen may be examined by authorised staff from the local health and safety department. Establish your business following all legal requirements, including state and national regulations, and register as a corporation with the Internal Revenue Service and your state’s tax authority.
The following is a list of permits that must obtain before beginning a Condensed Milk manufacturing firm in India:
You can find detailed information on the machinery manufacturing Sweetened Condensed Milk with pictures in the project report. Basic Machinery requirements are as follows:
Basic Raw material requirements are as follows:
The milk used in the concentration should be of good quality Milk should be as fresh as feasible, sweet, and free of off-flavours as much as possible. Milk with off-flavours is refused because it is impossible to remove all off-flavours in this instance, and sediments should be absent. Milk should be clarified and filtered after it has been weighed to remove visible foreign matter, which is ugly and causes consumer complaints. To boost the efficiency of the operation, it is usual practice to pre-heat the milk before clarification in the warm clarifiers. If it is not going to be utilised right away, it should be cooled to 4.4°C.
Milk standardisation is done to ensure that the final product meets legal requirements. The purpose of standardised milk for the manufacturing of condensed milk is to:
Sugar is added to the milk to preserve the condensed milk without using heat to sterilise it. This can mix with regular milk. The amount of sugar added is easily adjustable, and the sugar is pasteurised alongside the milk. However, this approach induces substantial Maillard reactions and a rapid age thickening during heating and evaporation. Alternatively, towards the conclusion of the evaporation process, a concentrated sugar solution can be added, providing it has been sufficiently heat-treated to kill any osmophilic yeasts. The sugar should be refined and free of inverted sugar to avoid excessive Maillard reactions.
Low-grade sucrose is a dangerous product because it includes adequate amounts of inverted sugar acid, which degrades the product’s quality.
Because sucrose has a hygroscopic quality, sugar stock should be kept sealed in barrels and a clean, dry environment. There is a risk of gassy fermentation if the necessary precautions are not taken.
The sugar content in sweetened condensed milk should be low enough to prevent microorganism activity. It will be known as the “Sugar Ratio.” The sugar proportion is given as a percentage.
A sugar ratio of 62.5 per cent signifies that the water in sweetened condensed milk has 62.5 per cent added sugar. This 62.5 per cent ratio is sufficient to safeguard the product from bacterial age degeneration given that.
In condensed milk substantially polluted with sugar fermenting yeasts and moulds, this ratio will not prevent the development of faults and not prevent age thickening or thinning, for example.
What topics can we study in the project report of Sweetened Condensed Milk Manufacturing?
The following issues can be studied in the project report of Sweetened Condensed Milk Manufacturing.
| Sr. No. | Particulars |
| 1 | Project At A Glance |
| 2 | Product Introduction |
| 3 | Uses & Market Potential |
| 4 | Infrastructure Requirement |
| 5 | Machinery Details With Images |
| 6 | Raw Material |
| 7 | Manufacturing Process |
| 8 | Flow Diagram Of Manufacturing |
| 9 | Infrastructure |
| 10 | Land And Building |
| 11 | Manpower |
| 12 | Power And Fuel |
| 13 | Bank Term Loan |
| 14 | Approvals & Registration Requirement |
| 15 | Implementation Schedule |
| 16 | Cash Flow Statement |
| 17 | Projected Balance Sheet |
| 18 | Projected Profitability Statement |
| 19 | Computation Of Making |
| 20 | Working Capital Requirement |
| 21 | Computation Of Depreciation |
| 22 | Repayment Schedule Of Term Loan |
| 23 | Calculation Of D.S.C.R |
| 24 | Computation Of Sale |
| 25 | Computation Of Electricity |
| 26 | Break Even Point Analysis |
If you decide to start a small-scale Condensed Milk company, you will have to pay for raw materials, such as milk, and other costs such as packaging and other expenses. Employee pay is significant when starting a small firm. A small-scale Condensed Milk producing firm requires Rs. 1 lakh in the capital. Furthermore, the equipment might cost roughly 2.30 lakh rupees on a large-scale basis. The cost of the basic materials might be around Rs. 10,000. As a result, the total worth maybe in-between 1-1.5 lakh rupees.
When launching a business, you must plan for a budget. In the market, you might charge between 150 and 200 rupees per kilogramme. Not only that, but you can also contact and network directly with the restaurant and hotel businesses.
The profit margin in the Condensed Milk industry is significant due to the high demand. Every day, one can earn up to 2000 rupees. For wholesalers, the profit margin in the Condensed Milk producing sector is substantially higher. If you correctly follow the methods outlined above, you may make money in the Condensed Milk producing company while spending less money.
There is a high demand for evaporated milk and condensed milk. The rivalry between top brands and businesses is fierce. When compared with big brands, small businesses must find a specialised market. Local retailers, supermarkets, kiosks, and stores in your neighbourhood should be your priority. Make advertising a priority, and provide special deals and discounts. To keep your customers happy, make sure you prepare high-quality milk.
The market for sweetened condensed milk was worth USD 7.23 billion in 2020 and is expected to increase to USD 9.41 billion by 2028, with a CAGR of 3.6 per cent from 2021 to 2028.
Apart from Sweetened Condensed Milk, it will be helpful for you to purchase and download the project report of Yoghurt Manufacturing, Khoya Manufacturing, and Paneer Production in PDF.
