Stone Crusher Plant




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One of the most important materials required for any construction is stone chips. It is used along with cement, steel, and bridge in any and all kinds of construction works. Different sizes of stone chips are required for different kinds of construction works, and one can get the stone crushed into various different sizes like 12mm, 20mm, 35mm, etc. accordingly.


Different kinds of constructions of various things need different techniques and also different sizes of crushed stones. That is why stone chips are essential in the construction of houses, roads, bridges, or any other work. Stone chips also make for a very essential item in many other products that are based on or made from cement. Be it PSC moulds, pre moulded slabs, RCC pipes, beams, frames, or any other cement based product essential for fabrication, and stone chips are needed for them all.


All this makes a stone crusher plant project a great new business venture for young and new businessmen and entrepreneurs. What makes this venture a very amazing one is that the business will flourish for any hard working man/woman because quality stone chips and crushed stones are in high demand and always will be. As the product is so important for all kinds of construction works, good quality crushed stones will remain in high demand till there is construction going on in the world.

Market opportunities and high demand in stone crusher plant project-

All types of construction activities from residential and housing to industrial and business-related all of them require stone chips and use them. Stone chips is use in the production of concrete with all the binding material to make filler for it. A good quality concrete consists of around 70-72% stone chips in its entire volume. Stone chips are the things that influence the quality of concrete and its strength, which means that good quality and a sufficient amount of crushed stones are what will make your concrete good and high quality.


The most in-demand and popular stone chips are of some really good quality black stones. But you can still have an incredibly successful plant even if you don’t have black stones available as long as you offer impeccable quality stone chips in your plant. A stone crusher plant can be set up with and according to the raw material available to you and the major commercial centre. You can sell and provide any stone chips from any stones to the market, and as long as it is high in quality, your business will bloom.

How to register for a stone crusher plant project and how to get the license for it-
  1. One will need to register his/her as proprietorship concern or partnership firm or company with ROC in accordance with the regulations and pattern that exists.
  2. Then, one will obtain a trade license for their firm from the local body of authority.
  3. Next, they will most definitely have to register themselves at Udyam Registration MSME.
  4. This step will ensure that your firm gets all the help from the subsidies provided by the government on one’s capital investment.
  5. If your firm also entails and involves itself with the mining of stones and rocks, then all the statutory norms must be essentially followed by them.
  6. Even when your firm is just starting, pollution control must be kept in mind and looked at as a major issue. One must hence collect and get the ‘consent to establish’ and ‘consent to operate’ from the State Pollution Control Board from their respective states.
  7. A high voltage of electricity is required and needed at a stone crusher plant at all times. Hence, an electricity connection must be obtained by the entrepreneur from any of the local power stations.
  8. The EPF and ESI rules and norms must be followed very thoroughly because a stone crusher plant requires a heavy labour force and is a labour intensive operation.
  9. A GST registration needs to be applied for and obtained for the business to start.

Investment required for a stone crusher plant

In order to find out the total investment required for this new venture, there are a few things that one must look at. To set up a stone crusher plant project, one needs land, and the heavy machinery required to do the work. This is why land and machinery’s price makes for the major investment cost to set up a new stone crusher plant. Other than that raw material required by you, manpower and labour, utilities, and other such things make up to become major working capital costs in a stone crusher plant.

So obviously, a high first investment might require to set up a new stone crusher plant. But there are many government schemes which you can now very easily get subsidy for your first capital investment from various banks around you. Under the funding of the project, there must be a percentage of the promoter’s allocation of the fund. It would be best if you also kept in mind that the Government that provide you with subsidies might also ask you to provide them with a collateral security deposit on the loan amount itself.

Machinery and raw material required in a stone crusher plant-

The machinery required in any stone crusher plant will be different according to the feed size of the stone that you put into it, the required stone chip size, and also the size of the crusher that you will use. That is why you need t think carefully about your target audience and what type of end product do you want to bring to the market. But there are a few items of machinery that are generally required in all stone crusher plants. They are-

  1. A granulator and a jaw crusher
  2. A conversion kit is require for convert stone into crushed stone granules.
  3. Manual breaking requires at least a set of hoppers in the plant.
  4. Various trolleys to take out a move or carry the crushed stone material.
  5. A rotary screen fully functioning and complete with all of its fittings.
  6. A belt conveyor with a motor.
  7. A cyclonic dust collector with a motor to collect all the dust particles emitted during the crushing process.
  8. Tools, fixtures, spare jaws, jigs, and other tools.

There are two major and most common types of stone crusher plants. A stationary stone crusher plant and a portable or mobile one out of which you can choose which one suits best to all your needs. Stationary stone crusher plants can be used at quarry heads, and the portable ones are best to use at the construction sites.

For a stationary stone crusher plant, you only need huge stone boulders as the raw materials to get the required size of stone chips.

The workings of a stone crusher plant and stone chip production process-

The first thing that needs to happen is the manual breaking of huge and large stone boulders and rocks into relatively smaller sizes. This smaller stone is then sent to the stone crusher, which then mechanically crushes the entire stone into the stone chip size required by you. A general stone crusher can at any time break and crush a stone size of around 175 mm.

The crushing of stone happens in two different stages. The first stage happens when you manually introduce and feed the 175 mm stones to the crusher, which then reduces it to anywhere around 50 mm stone pieces. Then one can fit the conversion kit to the stone crusher itself, which allows it to crush that 50 mm stone piece to any smaller size from 5 mm to 20 mm. This conversion kit helps you require size of stone chip need for the construction project in progress. The location of unit is a major thing to consider while setting up a stone crusher plant firm or business.

The most important thing to remember while setting up a stone crusher plant project of the firm is to provide the customers with good quality. Fair prices, good quality, and good customer service will make your new stone crusher plant firm a popular one, and you will find great success in the field. There are many ways this new business venture can become a highly successful one, but it requires hard work and determination.

This is a project that is in high demand and will be till there is construction work in progress in the world. In any case, detailed research on the subject, on its workings, requirements, and hard work is essential for this venture to be a good and successful one.


Key Points Cover in Technical Project Report on Stone Crusher Plant


The following are the key points covers in technical project report, whichever relevant to your business :-


Sr.No. Particulars
1 Introduction
2 An overview of Stone Crushing Sector in Country
3 Typical setup & sizes of crushers plants
4 Small Size Crushers Plant
5 Medium Size Stone Plant
6 Large Stone Crushers Plant
7 Types of technologies for crushers plants
8 Technologies used for Stone Mining
9  Transportation Technologies fro Crushers Plants
10 Crushing Technologies
11  Jaw Stone Crushers
12 Single toggle Jaw stone crusher
13 Impact Jaw Stone Crushers
14 Primary Gyratory Stone Crusher
15 Cone Stone Crusher
16 Roller Stone Crushers
17 Double Roll Stone Crusher
18 Single-Roll Stone Crusher
19 Hammer Stone Crusher
20 Impactor/Impact Breakers
21 Rotopoctor
22 Screening Technologies
23 Grizzlie type Screens for plant
24 Vibrating Screen
25 Rotary Screen
26 Washing Technologies
27 Material Handling Technologies used in Stone Crushing Units
28 Feeders
29 Conveyors
30 Bucket Elevators
31 Types of raw material required & supply zones
32 Typical economics of stone crusher
33 Plant & Machinery
34 Power Consumption
35 Environmental Problems in Stone Crushers
36 Sources of emissions
37 Nature & spread of emissions
38 Factors that influence emissions

Report Size : 141 Pages,

Apart from this, you will also get other necessary information.


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Research has not been done in preparing the report. It is simply a collection of data available on the subject concerned. This information will definitely be useful for you. Information is collected from internet and other offline sources.

This report cannot be used to apply for a bank loan. 

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