You can immediate download the Pet Bottle Manufacturing sample project report format template, in MS excel or word / pdf format.
Pet bottle production or pet jar manufacturing business is one of the upcoming most profitable and lucrative business opportunities in the marketing and manufacturing business of the polymer and plastic industry. Indian manufacturing experts predict that in the next six years the Indian plastic industry’s polymer consumption is expected to double in size and value. This clearly means that by the year 2021 we can easily expect and estimate this figure to go up to 25 million metric tons in size and form.
If you are now wondering what a pet bottle production business entails then stay along. A pet bottle manufacturing setup or unit involves a very simple process in which blow molding and injection molding proves to bring about huge profits for new businessmen and entrepreneurs.
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Is Pet Bottle Manufacturing Business Profitable and successful?
A pet bottle is a very vital and essential item when it comes to industrial packaging of various kinds. Pet bottles are required not only in the beverage and food industry but also in pharmaceutical, chemical, FMCG, gas, biochemical, and numerous other industries.
The other very important and useful advantage that makes pet bottles so useful is that they are very light in weight. This means that you will have to endure less cost in shipping and pay less for shipping your goods. Pet bottles are leak-proof, have a very flexible design and that makes it a very attractive choice for packaging businesses. Pet bottles can also be fully recycle so no damage to the environment there and they offer great chemical resistance and very long shelf life to packaged products. Many other advantages and unique features make pet bottles so special and amazing.
Some of the major industries which use pet bottles for manufacturing purposes are mineral water packaging, soft drink packaging, edible oil packaging, syrup packaging, mayonnaise and butter packaging, spirit, liquor and wine packaging, jam squash packaging, sauce, household containers, and even agrochemical packaging.
In today’s market and industry, glass bottles are being replaced extensively by pet bottles because glass bottles and their usage entails a high rate and risk of damage through breakage and also how inconvenient it is to return used empty bottles after their usage to the manufacturers. Bottled beverages are gaining a new level of popularity in the country which means that there is an ever-rising demand for pet bottles because more and more customers are buying and prefer bottled beverages. This means that a huge number of products that need to be packed are moving towards using pet bottles for all their packaging needs.
Pet Bottle Manufacturing Business Project Plan-
Registration & License For starting and maintaining a Pet Bottle Production Business-
For starting a legitimate and fully complete license and registration for a pet bottle production business there are a few things and documents that you will need to get or obtain beforehand. They are-
- A business registration certificate with a ROC
- A Udyam MSME Registration Certificate
- A trade license
- A NOC from the State Pollution Control Board
- Factory license
- A GST Registration
The plastic sector that is domestic has been unlicensed and unregulated for quite some time now. In addition to this, the Indian Government lets you have a one hundred percent FDI or foreign direct investment via the automated route without charging any kind of sectoral cap on it. But it is to be kept in mind and remembered that different states have different rules regarding this. So you need to check and go through your state’s policies and regulatory norms carefully and make sure that you are in full compliance with it.
What is the cost of Starting a Pet Bottle Manufacturing Business?
The cost and entire expense of getting a small-scale pet bottle manufacturing unit set up is a minimum amount of Rs. 25 lacks. This cost and expense comprise in itself the entire cost of a fully functioning semi-automatic pet bottle production machine and all the raw materials needed to get it started.
But if you have your eyes on a fully automatic production unit then the venture will cost you more than Rs. 100 lakhs.
Arrangement of Funds
Just like any other production and manufacturing project a pet bottle manufacturing business also needs two different types of financial requirements. These two financial requirements are fixed capital and also working capital.
You can also choose to have an entire unit financed or even choose to take a totally separate loan for various different requirements. However, it has to be remembered that a term loan can be also availed of and also a mortgage loan for your fixed capital requirements.
If your pet bottle production unit is only in need of working capital assistance then you can even also just apply for a cash credit to your nearby bank or any other financial organization that can provide you with assistance.
Pet Bottle Production Unit Setup & Machinery
You must always choose a location to set up your pet bottle manufacturing plant very carefully. You must also consider the labor that is available, proper transportation arrangements, and also the distance of the location from the main market place because all of these things play a very vital and important role in your net profit margin.
Also craft a whole floor plan for your pet bottle manufacturing unit once you get a machinery installation floor plan. The machinery and technology that is required by your manufacturing for production purposes of the pet bottles would be one color mixer and Injection Moulding Machines. In addition to all this, you also need to get your hands on a chilling water plant, a centralized pulley laminating, a printing machine, and also a scrap grinder.
Pet Bottle Production Raw Material
The raw material which is majorly use in the production and manufacture of PET Bottles/Pre-forms is one Polyethylene Terephthalate. Polyethylene tetra phthalate is a polymer material that is prepare thru the combination of two different monomers which are purifies terephthalic acid and ethylene glycol.
Pet Bottle Production Process
First and foremost you need to remember and ensure that you have dried all of the PET granules received by you from your suppliers properly and thoroughly in your dehumidifier. Then you need to mix colorants with the PET granules. Then you need to feed and introduce the material into your injection molding hopper.
The material that you now get is then plasticized and then is injection molded in a mold. This can easily produce twelve to seventy-two different performs in a single molding. Such molded preforms are then cool in a machine till the time the preform can fully maintain its entire molded form and only then is it ever taken out, cooled, and brought to room temperature. Then such fully made pet bottles are packed in various cartons and sent to dispatch to various customers.
Key Points Cover in Sample Project Report on Pet Bottle Manufacturing
Table of Contents
- Table of Contents
- Project at a Glance
- Promoters and Management
- Market Demand Potential
- Location of the Project
- Projected Balance Sheet
- Projected Profitability Statement
- Debt Service Coverage Ratio
- Break Even Analysis
- Depreciation Chart
- Plant & Machinery
- Term Loan Repayment Schedule
- Ratio Analysis & Assumptions
- Expenses Detail
- Conclusion & Recommendations
Apart from this, all the information is being provided. To help in preparing project reports.
Strength: Pet Bottle production having the biggest strength that is in the next six years, the Indian plastic industry’s polymer consumption is expected to get double in size and value. Most importantly, this is very light in weight, henceforth, pet bottles are so high in demand and always so very useful that further creates a demand in market not nationally but internationally too.
Weakness: Nowadays most of the people prefer glass bottles more than pet bottles, so maybe it is possible you do not get more profit as much as you expected. Pet bottles business require financial loan and machinery, for manufacturing, you need a large area to set up your machinery. The Pet bottle production business requires a large investment.
Opportunities: Pet bottles have so many opportunities not only in the beverage and food industry but also in pharmaceutical, chemical, FMCG, gas, biochemical, and numerous other industries. Bottled beverages are gaining so much popularity nowadays so pet bottles are having great opportunity if the marketing is doing in a pro manner.
Threats: The biggest threat to this business is Environmental Protection Standards- Whenever government regulations are change, we need to develop technically economically viable recycling solutions that meet standards. The drawback of material-our business model is PET-dependent. If the use of PET bottles becomes less or obsolete, we will lose our supply.
FAQ – frequently asked questions
Q. How are PET bottles manufacture?
In the manufacture of PET plastics, terephthalic acid is mix with dimethyl terephthalate and methanol for water production. The product is then mix with ethylene glycol to form another substance at a temperature of 305 degrees Fahrenheit, known as BIS (2-hydroxyethyl) terephthalate, and methanol.
Q. Is PET bottle construction profitable?
Pet jar or pet bottle production is one of the most attractive and profitable manufacturing opportunities in the plastic and polymer industry. A pet bottle production unit with a simple process of injection molding and blow molding is a profitable enterprise for entrepreneurs.
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For whom are these formats useful?
In addition to those who want to prepare project reports themselves.
Create a pet bottle manufacturing Project REPORT
A clear Pet Bottle Manufacturing Project Report is crucial for your success as an entrepreneur. You wish to contemplate some important, like your initial costs, your target market, and how long it’ll see you interrupt even. Draft a proper Pet Bottle Manufacturing Project report that describes your expected income, product and repair lines, expansion plans, and other details of your business. A well-drafted project report will facilitate you in applying for any bank loan. Therefore, you can get a well-draft project report from our website www.projectreportbank.com.