Gas Lighter Project Report

Description

If you are interested in understanding the business of manufacturing gas lighter, you can get the detailed project report from the website.

We provide information on the gas lighter manufacturing business, utilised in every household, under the new business idea. Every community now has a gas stove, thanks to the government’s Ujjwala initiative. Gas lighter demand has risen as a result, not only in cities but also in rural regions. The need for this equipment will continue to grow as long as LPG gas is available. Most people use it because it is safer to light a gas stove using a gas lighter. It’s a lot less expensive than matches. It lasts for several years after purchase.

A gas lighter is a small portable gadget used to light a gas burner and keep it running. It’s a bit of an easy-to-use device that’s a must-have for any kitchen with a manual ignition system. A piezoelectric crystal is used in the electronic gas lighter. When mechanically distorted, this crystal can create voltage. It establishes high voltage across a spark gap, which ignites a gas when it comes into contact. A spring-loaded hammer strikes quartz to produce a spark when the button on a piezoelectric ignitor is pressed. This is the standard method for lighters of this type. This generates the requisite voltage for a spark to occur. Simultaneously, this process generates enough energy to ignite a spark.

Market Potential & Business Plan

You need to understand the potential opportunities in the market for gas lighter before preparing the business plan report for the project.

The release of household gas connections by various gas suppliers around the country directly impacts the demand for any form of gas lighter. The usage of home gas connections by multiple households around the country is closely tied to the need for any gas lighter. On the other hand, users choose different forms of gas lighting equipment, such as matches electrical or electronic gas lighters.

The usage of electronic gas lighters is quite popular due to the several benefits listed above. Even established gas users have been migrating to electronic gas lighters in growing numbers. Currently, roughly 50 small-scale plants are producing electronic gas lighters, with an annual capacity of 30,000 to 50,000 units; because a gas lighter is affordable to most consumers, demand increases by the day.

On the other hand, users choose different forms of gaslighting equipment, such as matches electrical or electronic gas lighters. Electronic gas lighters are pretty popular because of the inherent advantages mentioned above. Even established gas users have been migrating to electronic gas lighters in growing numbers. In Uttar Pradesh, there is currently no small-scale plant manufacturing electronic gas lighters.

Why buy a project report of gas lighter?

A project report of gas lighter manufacturing plant is necessary for the following reasons.

1. Helps the investor to make an investment decision in the gas lighter  manufacturing business.
2. Makes the entrepreneur aware of the various aspects of the gas lighter business.
3. Helps in understanding the gas lighter manufacturing process.
4. Serves as a sample report to prepare project reports for other purposes.

Operation

A piezoelectric crystal is positioned above a spring-loaded hammer in the gas lighter, generally cylindrical form. A button holds the hammer and spring assembly. The hammer is pushed away from the piezoelectric crystal when this button is pressed. The spring releases the hammer when the button is depressed beyond a certain point. The hammer strikes the piezoelectric crystal.

A high voltage of 800 volts is created due to the piezoelectric action. The lighter is designed to apply the entire voltage in a small air gap between two metallic points. The air is ionised and acts as a route for the discharge due to the high voltage created. This electric discharge is the spark that ignites the combustible gas from the stove and produces flame when it is exposed to it. Due to their low cost and great sensitivity, piezoelectric ceramics such as lead zirconated Titanate, often known as PZT, are utilised in gas lighters.

Also Read: Article on Brass Utensil Manufacturing Project Business Plan. 

Principles and Expectations

• The most significant capacity utilisation on a single shift basis for 300 days a year has been selected as the foundation for calculating production capacity on a single shift basis at 75 per cent efficiency.
• The capacity utilisation is 60% and 80% in the first and second years of operation, respectively. The plant is scheduled to operate at total capacity from the third year onwards.
• Salaries and wages, raw material costs, utilities, rentals, and other costs are based on current rates in and around Solan (H.P.). These costs are likely to change depending on the time and place.
• Took interest on term loans and working capital loans at a rate of 16 per cent on average, which was the market rate at the time. This rate may fluctuate based on the policies of financial institutions and authorities.
• The costs for machinery and equipment pertain to a specific make/model and are estimates.
• The percentage given for the break-even threshold is based on total capacity usage.
• Gas lighter project’s essential manufacturing gear and test equipment have been identified. For product manufacturing that complies with the Bureau of Indian Standards, the unit may use common test facilities available at electronics test and development centres (ETDCS) and electronic regional test laboratories (ERTLS) set up by state governments and the STGC directorate of the department of information technology, ministry of communication and information technology.

Material/Equipment

S.S. Nuts, Piezoelectric ceramic, cartridge/slug, Copper Contacts, S.S. Screw, MS Screws, Aluminum Screws, MS Rivet, SS Rivets, Aluminum Rivets, Screws & Nuts, Aluminum Nuts, MS Nuts , M.S. Tubing, Spring, Plastic powder/granules, M.S. Strip, Hardware, Packing materials.

Manufacturing Procedure

Outside job work for sheet metal and M.S. tubing/cases are possible. Injection moulding machines are used to create moulded components. The installation of piezoelectric ceramic cartridges, sheet metal components/parts, and moulded parts in M.S. tubing/cases is finished. Before being packed and sent, the entire completed product is checked for life cycle ignition.

Also Read: Copper Powder Manufacturing Project and Business Plan 

Standards and Quality Assurance

Although there is no BIS standard for this product, can use the following parameters to determine its quality:

1. I.S. 11514:1985 piezoelectric ceramic cartridge for gas lighters with an impact type;
2. I.S. 11519:1985 piezoelectric ceramic cartridge – squeeze type;
3. I.S. 11013:1985 piezoelectric ceramic elements (impact type and squeeze type) for gas lighters.
   

The gas lighter is expected to be able to execute the following functions:

1. To create a voltage greater than 10 kV.
2. The gas lighters must function more than 30,000 times, with a spark production time of no less than ten milliseconds.

Points included in the project report of a gas lighter

The project report of gas lighter includes the following points.

Energy Conservation

The government of India has been putting a more significant emphasis on energy efficiency in the industrial sector since the 1980s in response to increased energy requirements and scarcity, and rising energy costs. On August 18, 2001, the Energy Conservation Legislation of 2001 was enacted, which allows for the effective use of energy, its conservation, and the capacity building of the Bureau of Energy Efficiency established under the act.

The steps below may assist in electrical energy conservation:

• Energy-saving technology, industrial aids, and testing facilities are being adopted.
• Efficient administration of process/manufacturing machinery and systems and quality control and testing equipment for optimal energy savings.
• Using efficient temperature regulated soldering and desoldering stations allows for the most effective use of electrical energy for heating throughout the soldering process.
• Motors, compressors, and other equipment is serviced regularly.
• Capacitors for power factor adjustment are used. Lighting system selection and layout; timely switching on and off of lights; usage of small fluorescent lamps whenever practical, and so on.

Pollution Control

The government places a high priority on environmental pollution control. Small-scale business owners should develop an environmentally friendly mindset and implement pollution control strategies such as process modification and technology substitution.

With India’s signing of the Montreal Protocol in September 1992, ozone-depleting substances (ODS) such as chlorofluorocarbons (CFCs), carbon tetrachloride, halons, and methyl chloroform, among others, must be phased out promptly and replaced with alternative chemicals/solvents. From July 19, 2000, a notification for comprehensive guidelines to govern ODS phase-down was issued under the Environment Protection Act of 1986.

Wherever possible, the following procedures are proposed to help limit pollution in the electronics sector:

1. During hand soldering, wave soldering, and dip soldering in the electronics sector, fumes and gases are emitted, detrimental to humans, the environment, and the finished goods. Might utilise Alternative technologies to phase out polluting technologies already in use. Several novel fluxes having 2-10 per cent solids, as opposed to the usual 15-35 per cent solids, have been produced.
2. For cleaning printed circuit boards after assembly to eliminate flux residues left after soldering, the electronic industry employs CFC, carbon tetrachloride, and methyl chloroform, as well as several types of foams for packing.
3. Might use many other solvents to clean electronics instead of CFC-113 and methyl chloroform. Trichloroethylene, perchloroethylene, and methylene chloride, among other chlorinated solvents, have long been utilised as effective cleaners in the electronics sector—organic solvents in general. Solder fluxes and polar impurities may be effectively removed using ketones and alcohols.
   

License

To run a business creating gas lighters, you’ll need various permits. Every state has its own set of guidelines for this. Visit your local District Industries Center for more information about this.

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