You can get the Project Report for setting up a Plant for Aluminium Extrusion here. Aluminium is lightweight, highly reflective, heat conductive, nontoxic, and corrosion resistance characterise this soft silver-white metal. It makes up around 1/12th of the earth’s crust, the most prevalent metallic element. It is only found in nature in combination with oxygen and other elements, never as an elemental metal. The term “aluminium” is frequently misunderstood in everyday commercial and industrial contexts to refer to an aluminium alloy rather than a pure metal. Aluminium extrusion converts aluminium alloy into objects with a defined cross-sectional profile for various applications.
Aluminium’s unique combination of physical properties is exploited in the extrusion process. Aluminium’s malleability allows it to be easily machined and cast. Still, because it has a density and stiffness one-third that of steel, the resulting products are strong and stable, primarily when alloyed with other metals. Heat has a significant role in the aluminium extrusion process. Temperature monitoring is crucial from start to finish to ensure that Aluminium alloy parameters such as tensile and yield strengths are met and affect the part’s final polish.
The billets or logs are heated to 400-480°C (750-900°F) for the aluminium extrusion process. Although the aluminium alloy is solid, it is bendable. Aluminium does not glow when heated; it appears hot or cold. Extruded aluminium is utilised for various applications, including the International Space Station components. Aluminium’s favourable features, ranging from its unique balance of strength and flexibility to its conductivity, non-magnetic properties, and ability to be recycled repeatedly without loss of integrity, enable these numerous applications. These features and properties are widely employed in the transportation, building, packaging, and electrical industries.
A project report of aluminium extrusion manufacturing plant is necessary for the following reasons.
In India, the aluminium extrusions sector has an installed capacity of roughly 550,000 tonnes per year, spread across an estimated 150 units with presses ranging from 360 T to 9000 T. In 2013, India used approximately 380,000 tonnes of aluminium extrusions. Industrial uses are fast rising, even though the building and construction market contributes 51% of demand.
Aluminium extrusions are employed in construction, transportation, electrical, machinery, and consumer durables because of their strength, flexibility, durability, and sustainability. They’re 100 per cent recyclable and don’t produce any harmful gases throughout the manufacturing process. Its use in green initiatives fuels the expansion of the aluminium extrusion market. The worldwide aluminium extrusion market is expected to increase roughly 7% during the projected period.
During the forecast period, the car industry is expected to fuel the growth of this market as we see in autos and transportation, aluminium extrusion is replacing steel. Because of its small weight is chosen over other metals, resulting in lower fuel use and greenhouse gas emissions. Furthermore, aluminium is easily recyclable and corrosion resistant, ensuring the vehicle’s long-term viability and endurance. You can take the help of our project report to understand the market potential of the Aluminium Extrusion Plant.
Also Read: Aluminium Casting Business Plan & Project Report
Cylindrical Aluminium Extrusion Billet, Fuel, and Water are essential raw materials for the aluminium extrusion project process. Apart from that, only packing materials are needed.
The project report of Aluminum Extrusion Plant covers the following topics.
| Sr. No. | Particulars |
| 1 | Introduction |
| 2 | Market Potential |
| 3 | Industrial Scenario |
| 4 | Product Description |
| 5 | Product Uses |
| 6 | Product Raw Material |
| 7 | Manufacturing Process |
| 8 | Aluminium Extrusion Process Steps |
| 9 | Process Flow Chart |
| 10 | Quality Control & Standard |
| 11 | Project Components |
| 12 | Land & Building |
| 13 | Details Of Plant & Machinery |
| 14 | Power Requirement |
| 15 | Manpower Requirement |
| 16 | Foundry Section |
| 17 | Production Section |
| 18 | Other Utilities |
| 19 | License & Approvals |
| 20 | S.W.O.T. Analysis |
| 21 | Financials |
| 22 | Cost of Project |
| 23 | Means of Finance |
| 24 | Projected Balance Sheet |
| 25 | Projected Profitability Statement |
| 26 | Cash Flow Statement |
| 27 | Calculation of D.S.C.R |
| 28 | Computation of Production |
| 29 | Computation of Working Capital Requirement |
| 30 | Depreciation |
| 31 | Repayment Schedule of Bank Loan |
| 32 | Break Even Point Analysis |
| 33 | Financial Indicators / Ratios |
| 34 | Assumptions |
Extrusion is the technique of forcing aluminium alloy material through a die having a particular cross-sectional profile. A substantial ram pushes the aluminium through the die and emerges from the die aperture. It appears in the same shape as the die and is hauled out along a runout table when this happens.
If you are interested in understanding the manufacturing process of the Aluminium Extrusion Plant, then you should go through our project report.
STEPS IN THE ALUMINIUM EXTRUSION PROCESS
A round-shaped die is first fabricated from H13 steel. Alternatively, if one is already accessible, it is retrieved from a warehouse such as the one seen below. To help maximise the die’s life and maintain even metal flow, it must warm to between 450 and 500 degrees Celsius before extrusion. After warmed up, can insert the die into the extrusion press.
The billet is then carved from a lengthier log of alloy material into a solid, cylindrical block of Aluminium alloy. It’s preheated to 400-500 degrees Celsius in an oven to make it pliable but not molten enough for the extrusion procedure.
The billet is mechanically transported to the extrusion press once it has been warmed. A lubricant (or release agent) is applied before it is loaded onto the press. The release agent is also used to the extrusion ram to prevent the billet and ram from adhering together.
The malleable billet is now put into the extrusion press to give a hydraulic ram pressure of up to 15,000 tonnes. The billet material is forced into the extrusion press container while the ram applies pressure. The substance extends to fill the container’s walls.
The alloy material is now being forced against the extrusion die to fill the container.
The Aluminium material has nowhere to go but through the opening(s) in the die when constant pressure is applied.
It emerges in the shape of a fully completed profile from the die’s opening.
A puller grabs the extrusion after emerging from the press, which leads it along with the run out table at the same speed as it exits the press.
The profile is “quenched,” or uniformly cooled as it goes along the run out table by a water bath or fans above the table.
A hot saw shears an extrusion once it reaches its full table length, separating it from the extrusion process. Temperature plays a crucial influence in every phase of the process.
Even though the extrusion was quenched after entering the press, it has not yet reached its complete cooling temperature.
Table-length extrusions are mechanically transported from the run out table to a cooling table after shearing; the profiles will remain until room temperature comes. After that, it is stretched.
Some natural twisting has occurred in the profiles, which needs to be addressed. They are transported to a stretcher to correct this.
Each profile is mechanically grasped on both ends and pulled until it is entirely straight and meets the requirements.
The table-length extrusions are transferred to the saw table once they have been straightened and properly work-hardened. They are sawed to pre-determined measurements, ranging from 8 to 21 feet. The characteristics of the extrusions match the T4 temper at this point. They can then be moved to an ageing oven to be aged to the T5 or T6 spirit after being sawed.
Profiles can be heat treated after being extruded to improve their qualities. They can then be heat treated and various surface treatments to enhance their look and corrosion resistance.
Also Read Article on : Copper Powder Making Project Business Plan.
Before investing in Aluminium Extrusion Plant, you must study the project report, and it will be beneficial for you.
The following types of equipment are present in a complete aluminium profile production line. You can get detailed information about the plant and machinery involved in aluminium extrusion by downloading the project report in PDF format by paying a nominal fee.
The following aspect will affect the output of the extrusion line.
In short, we would like to assure you that the Project Report of Aluminium Extrusion Plant covers various aspects of the business, which will be beneficial for you. Our advice is to download and study the project report in pdf format.
Indias aluminium extrusion market was valued $1.3 billion in 2019 and is predicted to expand to $2.5 billion by 2027, with an annual growth rate of 8.3% between 2020 and 2027.
1) BANCO ALUMINIUM LIMITED 2) EAGLE EXTRUSION PRIVATE LIMITED 3) ALPRO EXTRUSIONS PVT. LTD. 4) KUNAL ALUMINIUM 5) BHORUKA EXTRUSIONS 6) JINDAL ALUMINIUM LIMITED 7) MAAN ALUMINIUM LIMITED 8) HINDALCO 9) THE SUPERFINE GROUP 10) GLOBAL ALUMINIUM PVT. LTD 11) ALOM GROUP OF INDUSTRIES 12) CENTURY EXTRUSIONS LIMITED 13) GALCO GROUP 14) SALCO EXTRUSIONS PVT. LTD. 15) MITTAL EXTRUSIONS
Increased demand for lightweight building and construction items and the high durability of aluminium extrusion is driving market expansion.
Increased demand for lightweight building and construction items and the high durability of aluminium extrusion is driving market expansion.
The demand for India Aluminium Extrusion Market is expected to rise as the country is building industry expands.
The mill finished category accounted for the most significant market share in India Aluminium Extrusion.
The primary drivers driving market growth include an increase in demand for lightweight materials in the building industry and an increase in aluminium extrusion in electrical and electronics.
Due to a drop in demand for automobiles and buildings, the aluminium extrusion industry in India is projected to see a temporary downturn. Consumers plan to leave the house to buy for needs, but they are not interested in using shared services. Furthermore, many industrial enterprises and commercial regions have been completely shut down for the past several months, severely harming market growth. Similarly, it damaged the worldwide supply chain for alumina and bauxite mining due to the prolonged shutdown. Regulations governing cross-border imports and exports extended the lead time for raw material replenishment, significantly impacting the upstream process. However, IoT, robots, and artificial intelligence may reduce the number of active labourers on the shop floor, limiting the virus spread. The market situation will gradually improve as a result of this.
