Detailed Project Report on Noodles Manufacturing. Noodles are a type of food, made from unbaked flour, which is flat and sliced, or taken out, into long strips or strings. Noggin can be kept in the refrigerator for a short period of time or dried and prepared for later use. Noodles are a form of pasta that is also becoming very popular in India as a Continental and Italian delicacy.
The noodles are prepared via an extrusion machine ready to eat which is basically made of a stainless steel strip, either flat (rolled and cut) or oval rounds (extruded). This process is quite simple and does not require much-skilled labor. The machine itself is high technology and provides manufacturers with a number of alternative ingredients (such as maida, semolina, Rava, rice flour, etc.) to produce noodles. These products can be described as hard, brittle pieces in varying sizes by extrusion, cutting. Dry the hard dough made of semolina or phenyl by mixing it in water.
Noodles are unleavened flour that is spread, rolled fat, or extruded and cut into a variety of shapes. It is the perfect snack for the younger generation.
The global instantaneous noodles market reached a value of $ 47.08 billion in 2020. Instant noodles have gained worldwide popularity because they are portable, quick to make, and easy to store. Looking ahead, the global instant noodles market is expected to grow at a CAGR of 5% during 2021-2026.
Noodles are making a niche for themselves based on their popularity ready to eat.
Tasty, nutritious, and fast to make. However, will be different with many
Noodles’ marketing strategy, based on nutrition, is that of the market
Did not distance himself from such promotional campaigns.
Most companies focused on launching healthy versions of noodles using vegetables, aata, and oats. The higher and lower-middle classes come from a large portion of the population. Therefore, price sensitivity plays an important role in inhibiting the development of the noodles industry across the country. Most people in rural areas are unaware of the various brands that are available until they see them at their local stores. As a result, India’s noodles industry faces a challenge due to a lack of a well-established distribution network.
Trends in the Indian noodle market
Traditional flavors still dominate: Spices, chicken, and tomatoes are the most popular flavors in the market.
Addressing the rural market: Noodles are mainly consumed in urban India and to expand this market companies have introduced small-size and low-cost products to meet the rural market demand. The success of this effort can still be seen.
Large rural market: Rural India, where about 60% of the Indian population resides, is a very large consumption market unheard of by any player. Low-cost products with proper marketing can open this huge market.
The following are some of the main reasons for its popularity:
1. Increasing population of the country.
2. Rapid industrialization in the country.
3. Increasing people’s purchasing power.
4. Durability of the product.
5. The changing food habits of the population.
6. Increasing preference for food due to the increasing number of working couples etc.
Global Instant Noodles Market Drivers:
1. Rising urbanization and rising disposable incomes have led to a change in the eating habits of consumers. Due to the busy lifestyles, the working population now prefers cheap and quick meals, such as instant noodles, which require minimal cooking. This change in their eating habits has given the instant noodles market a great opportunity to flourish.
2. Instant noodles are available in a variety of flavors with many vegetarian and non-vegetarian variations. In addition, manufacturers continue to expand their consumer base, creating new flavors, colors, textures, and seasonings/flavorings according to regional tastes and preferences.
3. The expansion of the organized food retail industry, which involves an increasing number of hypermarkets, department stores, supermarkets, and convenience stores around the world, is expected to make instant noodles more available.
Breakup by Product Type:
Based on product type, the market is divided into fried and uncooked noodles. Currently, fried noodles represent the most popular product type, accounting for the majority of the market share. Since these noodles are flash fried, they help preserve flavor, improve shelf-life and increase bacterial growth.
Breakup by Distribution Channel:
Based on distribution channels, supermarkets/hypermarkets hold the largest market share, representing the major segment. They provide quick access to, types and tastes of various brands. Supermarkets and hypermarkets follow convenience stores, online stores, specialty stores, and others.
On a geographic front, China occupies the leading position in the global instant noodles market. Noodles have been an essential part due to Chinese cuisine, due to which there has been a high demand for instant noodles in the region. China is followed by Indonesia, Japan, India, Vietnam, the United States of America, the Republic of Korea, Thailand, and Saudi Arabia.
Top 10 Most Selling Noodle Brands In India
2. Sunfeast YiPPee!
3. Ching’s Secret instant noodles
4. Knorr Soupy Noodles
5. Patanjali Atta Noodles
6. Nissin Scoopies
7. Horlicks Foodles
8. Top Ramen
9. Joy Mee Instant Noodles
10. Wai Wai Noodles
Despite being relatively low in certain nutrients such as fiber and protein, noodles contain many micronutrients, including iron, manganese, folate, and B vitamins. Some noodles are also fortified with additional nutrients.
Nutrition content: Originally, noodles are made with salt, wheat flour, and water. Micronutrients vary according to different brands of instantaneous noodles. Vitthal noodles contain fewer calories, protein, fiber, minerals, and vitamins.
Essential Nutrients: Some noodles provide essential nutrients to the body. Nutrients in noodles vary by brand. Some brands include manganese and vitamin B complexes such as thiamine and riboflavin. In fact, studies show that more than 6000 instant noodle consumers showed 31% and 16% higher intake of thiamine and riboflavin, respectively.
Low Carbs: Rice noodles provide 44 grams of carbs per cup. It has a high glycemic index which means that the body quickly breaks it down into sugar.
Longer Filled: A bowl of noodles is a long one as it takes time to digest.
Wheat flour, palm oil, and salt are the main ingredients in dried noodles. Common ingredients in flavor powders are salt, monosodium glutamate, spice, and sugar. Durum wheat flour / wheat semolina (cost per KG) = Rs. 25.
Noodles manufacturing attracts the following steps.
The average moisture in a dry mix is 10–11%. First, you must mix the three mixers of flour, starch, and soda bicarbonate into a vertical mixer. Additionally, you will need to mix food colors.
You can make a satisfying dough with the above mixture using boiled water. You will find a gelatin form of starch here. Then mix the ingredients in the flour mixer for about 12 to 15 minutes.
Then transfer the dough into a noodles making machine. From here you can produce extruded materials of desired size and length. However, you must use the appropriate type of dye. Adjust the distance between the dye surface and the cutting blade. At this stage, the moisture of the product is about 33%.
The chopped noodles then go to a wooden tray with a cutting machine. Surface drying occurs, making it difficult to manage without sticking or crushing the product. The moisture of the prefabricated product is about 29.5%.
Now the moisture of the product is 17%. The final stage is steaming. After taking the proper steam, you can get a quality product that has a shelf life for a long time. The boiled and later dried product has a moisture content of about 10%.
Noodle is a consumer durable processed food product. Therefore, it seeks to establish appropriate distribution channels, brand awareness, and sales promotion activity. As far as revenue is concerned, noodles manufacturing is a highly profitable business.
Technical Process Flow Chart:-
1st Pour raw materials into the hopper.
2nd Add fed wheat online and add water accordingly.
3rd Maintain the temperature and mix the batter for 15-20 minutes.
4th Pour the mixture into the noodle extruder and control its speed.
5th Shape the noodle with the help of molds
6th Dry the noodle with a static dryer and packaging.
7th Followed by transportation of goods.
Description Of Plant And Machinery
Batch mixer – A fluid and mixing system is used to prepare the treatment fluid.
Noodles Machine (10 Roller) – This machine is used for noodle-making machines.
Steamer – Steamers are used to market partially fresh noodles with saturated or unsaturated steam.
Static dryer – used to dry steamed noodles.
Noodles Manufacturing Detailed Project Report
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Key Points Cover in Detailed Project Report on Noodles Manufacturing
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- Introduction to Project and Industry
- Executive Summary
- Profile of the business in the country
- Project Evaluation – Social Angle
- Analysis of basic variables
- Socio- Economic Advantage
- Impact on environment
- Foreign Trade Income
- Value addition
- Import replacement
- Technology assimilation and so on
- Present condition of the business
- Consumer Inclinations
- Market Prerequisites
- Market Portions
- Distribution Channels
- Market Qualities of the Item
- Export Possibilities and Global Market
- Marketing and selling game plans
- SWOT Analysis
- Particulars Of Existing / Proposed Bank Credit Facilities (Form – I)
- Projected Profitability Statement ( Form – II)
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- Comparative Operation Statement (Form – IV)
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- Cash Flow Statement – (Form – VI)
Monetary Projections Details Contains:
- Cost of Project & Means of Finance
- Details of Raw Materials
- Details of Utilities
- Human Resources Planning
- Technical Manufacturing Business Process
- Assumptions in monetary projections
- Projected Sales & Production
- Cost of Production and Profitability
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- NPV – Net Present Value
- Net Worth
Report Size : 40 – 50 Pages,
In which, Financial Projections : 18 – 20 Pages
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